About

HEMSUN ENGG. INDUSTRIES manufacturing facility

Our Story & Engineering Heritage

Founded in 1994, HEMSUN ENGG. INDUSTRIES has grown over more than three decades into a specialized dual-capability engineering leader: manufacturing high-tonnage hydraulic presses and compaction machinery from 6 Ton to 600 Ton capacity, and operating an in-house polymer conversion plant producing precision PTFE balls, valve seats, gaskets, bushes, and custom-machined components for global OEMs.

Based in Dahegam, Gandhinagar (Gujarat, India), our manufacturing infrastructure brings mechanical design, structural FEA frame analysis, precision CNC machining, hydraulic power pack assembly, electrical panel wiring, and PLC software development under a single unified roof.

Hemant Gajjar, Founder & CEO of HEMSUN ENGG. INDUSTRIES

Founder & CEO

Hemant Gajjar

38+ years in the field

HEMSUN is led by Hemant Gajjar, Founder & CEO, who brings over 38 years of hands-on expertise across fluoropolymer sintering, high-pressure powder compaction mechanics, and hydraulic circuit engineering.

Every machine design, tooling drawing review, and international shipment benefits from founder-level technical oversight, ensuring that drawing tolerances, cycle speeds, and structural safety margins are verified before delivery.

32+ Years
15,000 Sq Ft Factory
32+ Countries
IEC Registered

Company Philosophy: Excellence Drives Success

At HEMSUN, our guiding conviction is simple: "Excellence Drives Success." We do not rely on aggressive sales pitches or superficial marketing. Instead, we believe that superior engineering design, flawless product quality, and uncompromising machinery reliability are our primary drivers of customer trust and long-term client retention.

From first-principles mathematical press sizing (F = P × A) and Pascal's Law hydraulic circuits to controlled 5–10 mm/sec compaction speeds, gunmetal bushings with forced lubrication, and magnetic linear scales built for powder-heavy plant environments, every detail is engineered with excellence so our equipment and polymer components deliver decades of reliable service in the world's most demanding industries.

Manufacturing Facility & In-House Infrastructure

Our 15,000 sq ft engineering facility in Dahegam is equipped for end-to-end machine building and precision polymer machining without dependency on external sub-contractors.

Plant infrastructure includes heavy-duty fabrication bays, multi-axis CNC turning and VMC milling centers, precision cylindrical grinding machines, hydraulic power unit assembly stations, and dedicated electric batch sintering ovens with computer-controlled thermal curve management.

  • Total plant area: 15,000 sq ft in Dahegam industrial cluster
  • Multi-axis CNC lathes and VMCs equipped with diamond PCD/carbide tooling
  • Hydraulic press fabrication and assembly bays (6T to 600T capacity)
  • Forced-air electric batch sintering ovens with programmable heating/cooling curves
  • Complete toolroom for AISI D2 vacuum-hardened die manufacturing (58–62 HRC)

Quality Assurance, Metrology & Batch Traceability

Because HEMSUN holds no external quality marks, our reputation rests on verifiable, in-house metrology and transparent batch documentation provided directly with every shipment.

Raw resin lots are traceable to primary virgin manufacturers (moulded from FDA 21 CFR 177.1550 listed resin). Every production run undergoes green preform density verification, sintered tensile testing per ASTM D4894, water displacement specific gravity checks (ASTM D792), and optical CMM coordinate dimensional inspection.

  • Coordinate Measuring Machine (CMM) and optical profilometry (Ra ≤ 0.15 µm)
  • Preform green density and sintered tensile/elongation testing (ASTM D4894)
  • High-voltage spark testing up to 80 kV/mm for micro-void screening
  • Factory Acceptance Testing (FAT) with 8-hour continuous hydraulic load runs
  • Detailed inspection reports and Mill Test Reports (MTR) supplied with shipments

Export Capabilities & Global Logistics

As an IEC-registered Indian exporter, HEMSUN ships machines, tooling, and finished PTFE parts to clients across North America, Europe, the Middle East, Southeast Asia, and Africa.

Shipments are packaged in seaworthy wooden crates with internal VCI anti-corrosion barrier wrapping and moisture-proof film for ocean freight via Mundra and Nhava Sheva (JNPT) container ports or express air freight through Ahmedabad.

  • IEC registered exporter (Government of India)
  • Complete shipping documentation: Commercial Invoice, Packing List, Certificate of Origin, MTR
  • Dual-voltage electrical switchgear (415V/50Hz and 380V–480V/60Hz) for international power grids
  • Factory service engineers available for worldwide on-site commissioning and operator training

High-Tech In-House Manufacturing

CNC machining, presses, and finishing in our 15,000 sq ft plant — plus an in-house designing & development team so drawings, tooling, and builds stay controlled end to end.

DGFT IEC Registered Exporter

Shipping to UAE, Germany, USA, Japan, and Singapore with full export documentation support.

Custom Drawings Accepted

Send your spec or drawing — our in-house team reviews and manufactures to it, including design support when needed.

Manufacturing Since 1994

32+ years manufacturing PTFE and hydraulic presses, led by Founder & CEO Hemant Gajjar with 38+ years in the field.

Get Started

Ready to Put Your Drawing Into Production?

Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.

  • Quote response within 24 hours
  • Built entirely in our own facility
  • Export documentation included

Request a Quote

Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.

Request a Quote +91-9979593687
32+ Years
32+ Countries
IEC Registered