Machine Installation & Commissioning
Machine Installation & Commissioning — Hydraulic Rebuilding, Automation Upgrades & Preventive Maintenance
HEMSUN ENGG. INDUSTRIES provides specialized machine installation & commissioning from our Dahegam, Gujarat engineering works for industrial hydraulic presses, powder compaction machinery, and PTFE processing equipment. Scope includes hydraulic cylinder re-honing, seal kit replacement, proportional valve modernization, Siemens/Schneider PLC conversions, and scheduled preventive maintenance programs.
Applications
- Retrofitting older manual hydraulic presses with modern PLC touchscreens and digital pressure dwell controls.
- Hydraulic cylinder rebuilding, chrome rod replating, and high-pressure seal package overhauls.
- Tonnage and cycle time optimization for high-volume powder compaction and compression moulding lines.
- Preventive maintenance contracts (AMC) and genuine spare parts supply for multi-shift plant reliability.
Scope and process
Service methodology: Comprehensive equipment audit and diagnostic inspection → hydraulic pressure retention and platen parallelism analysis → detailed engineering recommendations → component refurbishment or PLC reprogramming → on-site re-commissioning and sign-off.
Materials we work with
All replacement parts utilize high-grade engineering materials: forged cylinder tubes, induction-hardened hard-chrome plated tie-bars, self-lubricating phosphor bronze guide bushes, and premium polyurethane/PTFE seal kits.
Tooling support
Tooling is proved during commissioning rather than supplied separately.
Choosing the right option
To request a service or retrofit assessment, provide machine serial number, current press photographs, hydraulic pump/valve nameplate details, and specific operational challenges. Our technical department provides detailed scopes of work within 24 hours.
Quality checks and inspection
Acceptance is a signed-off run on your material at the agreed rate. Dimensions are verified on CMM against the drawing; a mill test certificate accompanies material despatch.
Commissioning and handover
Field technicians handle on-site re-installation, hydraulic fluid flushing and replenishing (ISO VG 68), sensor calibration, and maintenance staff instruction for continuous trouble-free service.
Export packing and lead time
Machines ship knocked down where transport requires it, with erection drawings supplied. HEMSUN is a DGFT IEC registered exporter (Government of India).
Maintenance and spare parts
Operator and maintenance handover covers the daily checks that prevent the most common faults.
Specifications
| Property | Value |
|---|---|
| Service Offering | Machine Installation & Commissioning |
| Machinery Scope | Hydraulic presses, PTFE preformers, powder compaction presses (10T–600T) |
| Hydraulic Componentry | High-response proportional valves, variable axial piston pumps, manifold blocks |
| Automation & Safety | PLC touchscreen upgrade, optical light curtains, emergency stop circuits |
| Service Location | Factory overhaul at Dahegam, Gandhinagar, Gujarat, India and worldwide on-site field engineering |
| Documentation Supplied | Calibrated pressure test certificates, updated electrical/hydraulic schematics |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is Machine Installation & Commissioning at HEMSUN?
Machine Installation & Commissioning from HEMSUN, India — tooling and turnkey support for PTFE and powder lines. Worldwide project support; send drawings.
How do I contact HEMSUN about Machine Installation & Commissioning?
Phone +91-9979593687 or email info@hemsun.com / sales@hemsun.com. Share your requirement and destination for a scoped response.
Does HEMSUN support export enquiries related to Machine Installation & Commissioning?
Yes. IEC-registered export paperwork and worldwide shipping support are available for qualified B2B orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687