Ceramic Tube Press
Ceramic Tube Press — Technical Profile, Hydraulic Specifications & Tooling Sizing
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Ceramic Tube Press (Build HSE-568) offers high-tonnage forming for extruded tubes & liners. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of extruded tubes & liners for industrial processors (Workstation Ref: APP-7768).
- Integrated die-set tooling for extruded tubes & liners with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 33s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
Engineered around heavy structural columns, the Ceramic Tube Press provides 418 Ton of stable compaction power for extruded tubes & liners in envelopes up to Engineered to client drawing envelope (Build HSE-429). The hydraulic controller manages ram acceleration, powder densification, and a 78-second pressure dwell. Gradual pressure dissipation protects fragile green edges during subsequent bottom-cylinder soft ejection.
Material behaviour under compaction
The machine mechanics are tailored for processing technical ceramic alumina (96–99.7%) and zirconia powder compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Tooling and die design
Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for extruded tubes & liners tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.
Sizing and machine selection
To obtain an accurate quote for the Ceramic Tube Press (418 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Quality checks and inspection
Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.
Installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export packing and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Maintenance and spare parts
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Safety and guarding
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Tube Press (Series HSE-568) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-429) |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Ceramic Tube Press used for?
The Ceramic Tube Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of extruded tubes & liners for industrial processors (Workstation Ref: APP-7768).; Integrated die-set tooling for extruded tubes & liners with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 33s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Tube Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the Ceramic Tube Press (418 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylind…
Do you install and train operators for the Ceramic Tube Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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