Graphite Wear Part Press
Graphite Wear Part Press — Equipment Specifications, Bolster Capacity & Tooling Integration
The Graphite Wear Part Press by HEMSUN (Model Code HSE-959) is manufactured in Gujarat, India, providing high-precision compaction and forming for graphite wear part press components. Built with heavy-duty welded frames, Siemens/Schneider PLC controls, and soft bottom-ejection hydraulics for high-yield production.
Applications
- Serial compaction and forming of graphite wear part press components for industrial processors (Workstation Ref: APP-3659).
- Integrated die-set tooling for graphite wear part press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on graphite compounds with controlled pressure dwell cycles from 34s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Fabricated for heavy industrial service, the Graphite Wear Part Press applies 398 Ton of precision force to mould graphite wear part press components measuring Engineered to client drawing envelope (Build HSE-850). The machine executes automated fast approach, slow pressing transition, and a 130-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.
Material behaviour under compaction
The mechanical design addresses the high volumetric reduction of fine-grain synthetic carbon graphite powders by providing extended cylinder stroke lengths. Stable platen guidance prevents uneven compaction, ensuring high yield rates across production batches.
Tooling and die design
The platen working area incorporates CNC-machined clamping slots and precision ejector guide holes. Induction-hardened and ground tie-bars with self-lubricating bronze bushings maintain sub-millimeter die alignment during high-speed production of graphite wear part press components.
Sizing and machine selection
Our technical team sizes the Graphite Wear Part Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 398 Ton press line.
Quality checks and inspection
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Installation and commissioning
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Export packing and lead time
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Maintenance and spare parts
Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.
Safety and guarding
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Graphite Wear Part Press (Series HSE-959) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-850) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Graphite Wear Part Press used for?
The Graphite Wear Part Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of graphite wear part press components for industrial processors (Workstation Ref: APP-3659).; Integrated die-set tooling for graphite wear part press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on graphite compounds with controlled pressure dwell cycles from 34s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Graphite Wear Part Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Our technical team sizes the Graphite Wear Part Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering prop…
Do you install and train operators for the Graphite Wear Part Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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