Manual Assembly Fixtures

Scope and process

Engineering workflow for manual assembly fixtures at Dahegam, Gandhinagar, Gujarat, India: 3D CAD modeling of part workholding envelope → FEA clamping force and deflection analysis → CNC machining of hardened baseplates and locator nests → grinding of locating dowels and wear pads → laser CMM verification of critical datum points.

Materials we work with

Light enough to work at all day, with guides and stops that set position mechanically rather than relying on operator judgement.

Tooling support

Locates the receiving component and guides the mating part along the insertion axis.

Choosing the right option

When requesting a proposal for manual assembly fixtures, please provide component 3D CAD models (STEP/IGES), 2D part drawings indicating critical datums, machine table specifications (T-slot pitch, pallet size), and target cycle time. Quotes with 3D concept layouts are issued within 24 hours.

Quality checks and inspection

On a fixture the check that matters is insertion squareness, depth stop setting, and absence of scoring on the mating surface. Dimensions are verified on CMM against the fixture drawing before despatch.

Commissioning and handover

Proved by having an operator build a unit in the fixture — an assembly fixture that is technically correct but awkward to load will be worked around.

Export packing and lead time

Ships assembled with locating elements fitted and clamp positions set. HEMSUN is a DGFT IEC registered exporter (Government of India); commercial invoice, packing list and certificate of origin accompany international despatch.

Maintenance and spare parts

Guides and stops wear from repeated manual loading, and operators adapt to the wear before anyone reports it.

Specifications