PTFE Skiving Machine With Winding
PTFE Skiving Machine With Winding — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the PTFE Skiving Machine With Winding (Series HSE-834) is a dedicated industrial press for skiving sheets & slabs. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of skiving sheets & slabs for industrial processors (Workstation Ref: APP-9834).
- Integrated die-set tooling for skiving sheets & slabs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 29s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The 367 Ton PTFE Skiving Machine With Winding press configuration is purpose-built for forming skiving sheets & slabs up to Moulded slab envelope up to 505 × 505 × 50 mm. Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 91-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Material behaviour under compaction
Engineered to handle granular suspension resins and filled grades of virgin & filled PTFE fluoropolymer resin, the cylinder stroke and platen guidance maintain strict parallelism. Uniform uniaxial pressure distribution creates isotropic workpieces with high tensile strength and void-free dielectric resistance following oven processing.
Tooling and die design
Bolsters feature precision-milled DIN standard T-slots and central ejector clearance openings. Hard-chrome plated guide pillars (50 µm layer, 60 HRC) ride within self-lubricating phosphor bronze guide bushes with spiral oil grooves, ensuring long-term punch concentricity for skiving sheets & slabs dies.
Sizing and machine selection
Our application engineers assist in configuring the PTFE Skiving Machine With Winding by determining total projected mould area and compaction tonnage (367 Ton capacity). Send your component technical specifications for an itemized commercial and technical proposal within 24 hours.
Quality checks and inspection
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Installation and commissioning
Installation documentation includes foundation drawings, electrical panel schematics, and hydraulic piping diagrams. HEMSUN provides on-site commissioning and operator maintenance instruction.
Export packing and lead time
Fully export-ready, the unit complies with international electrical standards (415V/50Hz) and features seaworthy timber crating with internal rust-inhibiting foil for transit via Mundra or Nhava Sheva container terminals.
Maintenance and spare parts
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Safety and guarding
Standard safety features include optical light curtain arrays, concurrent two-hand cycle initiation, pilot-operated check valves against ram drop, and prominent emergency stop switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Skiving Machine With Winding (Series HSE-834) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Moulded slab envelope up to 505 × 505 × 50 mm |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PTFE Skiving Machine With Winding used for?
The PTFE Skiving Machine With Winding from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of skiving sheets & slabs for industrial processors (Workstation Ref: APP-9834).; Integrated die-set tooling for skiving sheets & slabs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 29s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Skiving Machine With Winding tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Our application engineers assist in configuring the PTFE Skiving Machine With Winding by determining total projected mould area and compaction tonnage (367 Ton capacity). Send you…
Do you install and train operators for the PTFE Skiving Machine With Winding?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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