
Modular Fixtures
Modular Fixtures — Precision Workholding, Locating Repeatability & CNC Clamping Architecture
HEMSUN ENGG. INDUSTRIES designs and manufactures custom modular fixtures in Dahegam, Gandhinagar, Gujarat, India for high-precision CNC machining, robotic welding, and automated assembly operations. Built from vacuum-hardened AISI D2 and EN-31 tool steel with sub-10 micron locating repeatability, integrated hydraulic/pneumatic clamping, and rigid anti-vibration bolsters for domestic manufacturers and global export clients.
Applications
- Rebuilds into a new configuration from standard elements, which suits short runs and prototypes where a dedicated fixture cannot be justified.
- Locates on a gridded base plate through standard pins, blocks and clamps.
- Assembled from standard elements to suit your current part, and rebuildable for the next one.
Scope and process
Engineering workflow for modular fixtures at Dahegam, Gandhinagar, Gujarat, India: 3D CAD modeling of part workholding envelope → FEA clamping force and deflection analysis → CNC machining of hardened baseplates and locator nests → grinding of locating dowels and wear pads → laser CMM verification of critical datum points.
Materials we work with
Standard element set on a tooling plate, documented as a build sheet so the setup can be recreated. Body material is chosen for the duty — tool steel where wear or heat is the issue, aluminium where the fixture must be lifted by hand.
Tooling support
Locates on a gridded base plate through standard pins, blocks and clamps.
Choosing the right option
When requesting a proposal for modular fixtures, please provide component 3D CAD models (STEP/IGES), 2D part drawings indicating critical datums, machine table specifications (T-slot pitch, pallet size), and target cycle time. Quotes with 3D concept layouts are issued within 24 hours.
Quality checks and inspection
On a fixture the check that matters is element positions against the build sheet, and repeatability after a teardown and rebuild. Dimensions are verified on CMM against the fixture drawing before despatch.
Commissioning and handover
Handed over with a documented build sheet so the configuration can be recreated exactly after a teardown.
Export packing and lead time
Ships as an element set on its base plate with the build sheet included. HEMSUN is a DGFT IEC registered exporter (Government of India); commercial invoice, packing list and certificate of origin accompany international despatch.
Maintenance and spare parts
Standard elements are replaceable individually; keep the build sheet current when the setup changes.
Specifications
| Property | Value |
|---|---|
| Equipment Type | Modular Fixtures (Series HSE-FIX-721) |
| Baseplate & Body Metallurgy | High-tensile SG iron casting / Stress-relieved steel (58–62 HRC) |
| Locating Repeatability | Within ±0.005 mm (±5 µm) over continuous cyclic clamping |
| Clamping Mechanism | Hydraulic swing / link clamps (up to 350 bar) |
| Workholding Envelope | Up to 800 × 800 mm table footprint |
| Manufacturing & Verification | CNC-machined, ground & laser-inspected at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
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Frequently Asked Questions
What is Modular Fixtures at HEMSUN?
Modular Fixtures from HEMSUN, India — tooling and turnkey support for PTFE and powder lines. Worldwide project support; send drawings for review.
How do I contact HEMSUN about Modular Fixtures?
Phone +91-9979593687 or email info@hemsun.com / sales@hemsun.com. Share your requirement and destination for a scoped response.
Does HEMSUN support export enquiries related to Modular Fixtures?
Yes. IEC-registered export paperwork and worldwide shipping support are available for qualified B2B orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687