Die-Spotting / Toolroom Press

How this press is built

Our Die Spotting / Toolroom Press production unit combines 92 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for diespotting toolroom press components in dimensions up to Engineered to client drawing envelope (Build HSE-102). The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 84 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.

Material behaviour under compaction

Built to process both virgin and modified formulations of high-grade engineered industrial material, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.

Tooling and die design

The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for diespotting toolroom press components are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.

Sizing and machine selection

For customized quotation of this 92 Ton Die Spotting / Toolroom Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.

Quality checks and inspection

Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.

Installation and commissioning

Shipments include complete technical documentation: foundation guides, electrical schematics, and hydraulic P&ID diagrams. Our engineering team assists with on-site leveling, trial pressing, and operator training.

Export packing and lead time

Manufactured to global standards, the machine is configured for international industrial electrical standards (415V/50Hz). Protective barrier wrapping and heavy seaworthy wooden boxing protect equipment during export shipping from Gujarat.

Maintenance and spare parts

Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.

Safety and guarding

Comprehensive safety equipment includes dual optical light curtains, synchronized two-hand pushbuttons, hydraulic safety drop valves, and protective side mesh panels.

Specifications