Ceramic Cutting Tool Insert Press

How this press is built

Engineered around heavy structural columns, the Ceramic Cutting Tool Insert Press provides 313 Ton of stable compaction power for ceramic cutting tool insert press components in envelopes up to Engineered to client drawing envelope (Build HSE-464). The hydraulic controller manages ram acceleration, powder densification, and a 29-second pressure dwell. Gradual pressure dissipation protects fragile green edges during subsequent bottom-cylinder soft ejection.

Material behaviour under compaction

Built to process both virgin and modified formulations of technical ceramic alumina (96–99.7%) and zirconia powder, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.

Tooling and die design

Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for ceramic cutting tool insert press components tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.

Sizing and machine selection

When evaluating this Ceramic Cutting Tool Insert Press (313 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor sizing to optimize production throughput.

Quality checks and inspection

Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.

Installation and commissioning

Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.

Export packing and lead time

Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.

Maintenance and spare parts

Maintenance guidelines recommend hydraulic oil replacement every 2,000 hours (ISO VG 68), daily column greasing through centralized lubrication ports, and annual check of hydraulic valves. Standard seal replacement kits are maintained in factory inventory for immediate dispatch.

Safety and guarding

The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.

Specifications