Brake Drum Pressing Machine

Brake Drum Pressing Machine — HEMSUN Hydraulic Presses India

Brake Drum Pressing Machine — Technical Blueprint, Machine Specifications & Tooling Sizing

Produced in Dahegam, Gandhinagar, Gujarat, India, the Brake Drum Pressing Machine (Series HSE-667) delivers reliable high-pressure compaction for SMC/BMC compression-moulded composite panels. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.

Applications

  • Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-3367).
  • Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 42s to 4min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

How this press is built

Built to satisfy strict density requirements on SMC/BMC compression-moulded composite panels (Platen working area 566 × 566 mm with dual electric heating), the Brake Drum Pressing Machine exerts 578 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 26 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.

Material behaviour under compaction

Optimized for cold preforming of thermoset compounds (SMC/BMC/bakelite) & friction mix powders, the machine structure accommodates bulk volume reduction ratios between 3.2:1 and 4.2:1 with ample die fill daylight. Platen deflection is constrained under 0.04 mm/m under peak load, ensuring uniform green density distribution across both thick and thin wall sections before thermal sintering.

Tooling and die design

The press table is engineered for rapid die clamping with reinforced bolster plates. In-house manufactured punch and die sets for SMC/BMC compression-moulded composite panels utilize through-hardened tool steel with micro-honed surfaces to eliminate wall drag during ejection.

Sizing and machine selection

For engineering review of the Brake Drum Pressing Machine (578 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.

Quality checks and inspection

Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.

Installation and commissioning

Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.

Export packing and lead time

Export machines feature multi-voltage panels (380V/60Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.

Maintenance and spare parts

The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.

Safety and guarding

Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.

Specifications

Property Value
Machine Series & Model Brake Drum Pressing Machine (Series HSE-667)
Rated Tonnage Capacity 20 Ton (Mechanical / Hydraulic Gasket Cell)
Target Part Size Envelope Platen working area 566 × 566 mm with dual electric heating
Platen Bolster Dimensions 820 × 820 mm precision 4-pillar platen
Daylight & Ram Stroke 820 mm daylight / 660 mm main ram stroke
Specific Compaction Pressure 2,600–3,900 psi (260–390 kg/cm²)
Pressure Dwell Control Band 10 seconds to 45 seconds high-speed cycle dwell
Main Motor & Electricals 7.5 HP 3-Phase 415V (Proportional hydraulic pack)
Hydraulic Reservoir Volume 230 Liters ISO VG 68 tank with forced-air oil cooler
Overall Machine Dimensions 1850 × 2250 × 2950 mm
Automation & PLC Architecture Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Frequently Asked Questions

What is the Brake Drum Pressing Machine used for?

The Brake Drum Pressing Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-3367).; Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 42s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Brake Drum Pressing Machine tonnage and controls?

Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. For engineering review of the Brake Drum Pressing Machine (578 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, an…

Do you install and train operators for the Brake Drum Pressing Machine?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

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  • Built entirely in our own facility
  • Export documentation included

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