Carbon Brush Press
Carbon Brush Press — Equipment Specifications, Bolster Capacity & Tooling Integration
Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the Carbon Brush Press (Series HSE-987) offers reliable forming force for carbon brush press components. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.
Applications
- Serial compaction and forming of carbon brush press components for industrial processors (Workstation Ref: APP-1887).
- Integrated die-set tooling for carbon brush press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on carbon compounds with controlled pressure dwell cycles from 32s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered for high repeatability, the Carbon Brush Press provides 459 Ton of compaction force for carbon brush press components components up to Engineered to client drawing envelope (Build HSE-892). Digital PLC timers manage a 35-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Material behaviour under compaction
Designed to process abrasive filled grades and virgin carbon composite matrix, the press maintains high platen stiffness to guarantee uniform compaction ratios. This delivers void-free green preforms that retain precise dimensional tolerance after cooling.
Tooling and die design
Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for carbon brush press components feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.
Sizing and machine selection
For engineering review of the Carbon Brush Press (459 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.
Quality checks and inspection
Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Export units are equipped with destination-compliant electricals (380V/60Hz), anti-rust barrier wrapping, and seaworthy timber boxing for secure overseas shipping.
Maintenance and spare parts
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Safety and guarding
Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Carbon Brush Press (Series HSE-987) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-892) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Carbon Brush Press used for?
The Carbon Brush Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of carbon brush press components for industrial processors (Workstation Ref: APP-1887).; Integrated die-set tooling for carbon brush press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on carbon compounds with controlled pressure dwell cycles from 32s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Carbon Brush Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. For engineering review of the Carbon Brush Press (459 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power r…
Do you install and train operators for the Carbon Brush Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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