
Clutch Facing Press
Clutch Facing Press — Technical Profile, Hydraulic Specifications & Tooling Sizing
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Clutch Facing Press (Build HSE-314) offers high-tonnage forming for automotive friction clutch facings. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of automotive friction clutch facings for industrial processors (Workstation Ref: APP-9314).
- Integrated die-set tooling for automotive friction clutch facings with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 19s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
Engineered around heavy structural columns, the Clutch Facing Press provides 495 Ton of stable compaction power for automotive friction clutch facings in envelopes up to Platen working area 758 × 758 mm with dual electric heating. The hydraulic controller manages ram acceleration, powder densification, and a 123-second pressure dwell. Gradual pressure dissipation protects fragile green edges during subsequent bottom-cylinder soft ejection.
Material behaviour under compaction
Built to process both virgin and modified formulations of thermoset compounds (SMC/BMC/bakelite) & friction mix powders, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.
Tooling and die design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for automotive friction clutch facings are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
Sizing and machine selection
When evaluating this Clutch Facing Press (495 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor sizing to optimize production throughput.
Quality checks and inspection
Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.
Installation and commissioning
Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.
Export packing and lead time
Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Maintenance and spare parts
Engineered for low maintenance overhead, the press features accessible hydraulic valves, visual oil level and temperature gauges, and centralized lubrication blocks. Spare seal sets and wear rings are cataloged under individual machine serial numbers.
Safety and guarding
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Clutch Facing Press (Series HSE-314) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Platen working area 758 × 758 mm with dual electric heating |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Clutch Facing Press used for?
The Clutch Facing Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of automotive friction clutch facings for industrial processors (Workstation Ref: APP-9314).; Integrated die-set tooling for automotive friction clutch facings with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 19s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Clutch Facing Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. When evaluating this Clutch Facing Press (495 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor…
Do you install and train operators for the Clutch Facing Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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