Custom Powder Compaction Press
Custom Powder Compaction Press — Performance Specifications, Press Tonnage & Tooling Layout
Designed and built at our Dahegam engineering works, the Custom Powder Compaction Press (Identifier HSE-510) provides automated pressing capacity for custom powder compaction press components. Equipped with precision-ground tie-bars, proportional load control, multi-cavity tooling, and full international export compliance.
Applications
- Serial compaction and forming of custom powder compaction press components for industrial processors (Workstation Ref: APP-2310).
- Integrated die-set tooling for custom powder compaction press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 35s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
With an engineering rating of 575 Ton, the Custom Powder Compaction Press is optimized for high-volume compaction of custom powder compaction press components across a Engineered to client drawing envelope (Build HSE-111) footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 75 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Material behaviour under compaction
Built to process both virgin and modified formulations of high-grade engineered industrial material, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.
Tooling and die design
Reinforced bolster plates accommodate both single-cavity and multi-cavity dies for custom powder compaction press components. Cavity surfaces are diamond-buffed to high luster, ensuring that green preforms release cleanly without scoring or surface roughness.
Sizing and machine selection
Specifying this 575 Ton Custom Powder Compaction Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings for a tailored machine quotation.
Quality checks and inspection
Our manufacturing team validates every machine through comprehensive FAT runs: continuous 8-hour pressure dwell cycling, platen deflection laser profilometry, and test pressing of customer-specified sample parts.
Installation and commissioning
Shipments include complete technical documentation: foundation guides, electrical schematics, and hydraulic P&ID diagrams. Our engineering team assists with on-site leveling, trial pressing, and operator training.
Export packing and lead time
Manufactured to global standards, the machine is configured for international industrial electrical standards (415V/50Hz). Protective barrier wrapping and heavy seaworthy wooden boxing protect equipment during export shipping from Gujarat.
Maintenance and spare parts
Maintenance requirements involve regular hydraulic oil filtration (ISO VG 68), guide post lubrication via grease nipples, and annual seal inspections. Replacement seal kits and solenoid spares are readily available.
Safety and guarding
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Custom Powder Compaction Press (Series HSE-510) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-111) |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Custom Powder Compaction Press used for?
The Custom Powder Compaction Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of custom powder compaction press components for industrial processors (Workstation Ref: APP-2310).; Integrated die-set tooling for custom powder compaction press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 35s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Custom Powder Compaction Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Specifying this 575 Ton Custom Powder Compaction Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your…
Do you install and train operators for the Custom Powder Compaction Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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