DMC Moulding Press
DMC Moulding Press — Technical Data, Hydraulic Performance & Tooling Sizing
Manufactured in Dahegam, Gujarat, the DMC Moulding Press (Series HSE-488) delivers precision force for SMC/BMC compression-moulded composite panels. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-2288).
- Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 43s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
With an engineering rating of 695 Ton, the DMC Moulding Press is optimized for high-volume compaction of SMC/BMC compression-moulded composite panels across a Platen working area 824 × 824 mm with dual electric heating footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 31 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Material behaviour under compaction
The machine mechanics are tailored for processing thermoset compounds (SMC/BMC/bakelite) & friction mix powders compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Tooling and die design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for SMC/BMC compression-moulded composite panels are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Sizing and machine selection
To obtain an accurate quote for the DMC Moulding Press (695 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Quality checks and inspection
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Export packing and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Maintenance and spare parts
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Safety and guarding
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | DMC Moulding Press (Series HSE-488) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Platen working area 824 × 824 mm with dual electric heating |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the DMC Moulding Press used for?
The DMC Moulding Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of SMC/BMC compression-moulded composite panels for industrial processors (Workstation Ref: APP-2288).; Integrated die-set tooling for SMC/BMC compression-moulded composite panels with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 43s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the DMC Moulding Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the DMC Moulding Press (695 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylind…
Do you install and train operators for the DMC Moulding Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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