Double Action Powder Press
Double Action Powder Press — Technical Data, Hydraulic Performance & Tooling Sizing
Engineered in Dahegam, Gandhinagar, Gujarat, India, the Double Action Powder Press (Build HSE-220) provides reliable compaction tonnage for double action powder press components. Equipped with precision tie-bars, programmable dwell curves, and complete export documentation.
Applications
- Serial compaction and forming of double action powder press components for industrial processors (Workstation Ref: APP-5620).
- Integrated die-set tooling for double action powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 15s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The Double Action Powder Press (configured under build tag HSE-520) is engineered at our Dahegam manufacturing facility for precision forming of double action powder press components within a Engineered to client drawing envelope (Build HSE-130) work envelope. Operating at a calibrated pressing force of 88 Ton, the hydraulic manifold incorporates a variable-displacement piston pump paired with proportional pressure modulation to govern rapid downward approach (up to 120 mm/s), smooth final compaction (5–12 mm/s), and a controlled pressure hold of 132 seconds under full tonnage. Stepped hydraulic decompression avoids sudden fluid shock, preventing internal cleavage lines from developing within fragile green compacts before lower-cylinder soft ejection occurs.
Material behaviour under compaction
The mechanical design addresses the high volumetric reduction of high-grade engineered industrial material powders by providing extended cylinder stroke lengths. Stable platen guidance prevents uneven compaction, ensuring high yield rates across production batches.
Tooling and die design
Our toolroom integrates vacuum-hardened AISI D2 steel dies (58–62 HRC) directly onto the press bolster. Precision guide columns and self-aligning ball seats prevent uneven punch wear during high-volume compaction of double action powder press components.
Sizing and machine selection
To evaluate the Double Action Powder Press for your workshop, share part 2D/3D drawings, resin bulk compressibility, and power supply standards. We configure the 88 Ton press frame, platen daylight, and ejector stroke to meet your specific manufacturing targets.
Quality checks and inspection
Every production unit undergoes multi-point inspection: 8-hour continuous pressure holding, hydraulic leak testing, emergency stop circuit verification, and sample part compaction.
Installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Export packing and lead time
Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Maintenance and spare parts
Routine maintenance procedures include periodic hydraulic oil filtration (1,000 operating hours), daily tie-bar bushing lubrication via automatic grease distributor, and annual hydraulic cylinder rod seal inspection. Complete spare seal sets, solenoid valves, and PLC program backups are archived under serial number HSE-5620.
Safety and guarding
Safety architecture includes Category 4 optical guards, ergonomic two-hand activation buttons, hydraulic anti-drop check valves, and manual ram locking bars for die setup.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Double Action Powder Press (Series HSE-220) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-130) |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Double Action Powder Press used for?
The Double Action Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of double action powder press components for industrial processors (Workstation Ref: APP-5620).; Integrated die-set tooling for double action powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 15s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Double Action Powder Press tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 15 seconds to 60 seconds digital timer dwell. To evaluate the Double Action Powder Press for your workshop, share part 2D/3D drawings, resin bulk compressibility, and power supply standards. We configure the 88 Ton press fram…
Do you install and train operators for the Double Action Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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