Flanging Press
Flanging Press — Performance Specifications, Press Tonnage & Tooling Layout
Designed and built at our Dahegam engineering works, the Flanging Press (Identifier HSE-796) provides automated pressing capacity for closed-die forged automotive flanges, gears & shafts. Equipped with precision-ground tie-bars, proportional load control, multi-cavity tooling, and full international export compliance.
Applications
- Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-1696).
- Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forging compounds with controlled pressure dwell cycles from 21s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
With an engineering rating of 578 Ton, the Flanging Press is optimized for high-volume compaction of closed-die forged automotive flanges, gears & shafts across a Forging envelope up to 488 × 488 × 188 mm footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 74 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Material behaviour under compaction
With reinforced structural columns, the press handles high-pressure compaction of heated steel billets, non-ferrous slugs & alloy structural blanks without platen tilting. This ensures consistent green density across the entire cross-section, reducing shrinkage anomalies during subsequent thermal processing.
Tooling and die design
The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for closed-die forged automotive flanges, gears & shafts incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.
Sizing and machine selection
Specifying this 578 Ton Flanging Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings for a tailored machine quotation.
Quality checks and inspection
Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.
Installation and commissioning
Each press is delivered with detailed installation plans, electrical schematics, and hydraulic circuit drawings. Experienced engineers provide on-site setup, calibration, and machine operation training.
Export packing and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (415V/50Hz).
Maintenance and spare parts
Maintenance requirements involve regular hydraulic oil filtration (ISO VG 68), guide post lubrication via grease nipples, and annual seal inspections. Replacement seal kits and solenoid spares are readily available.
Safety and guarding
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Flanging Press (Series HSE-796) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Forging envelope up to 488 × 488 × 188 mm |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Flanging Press used for?
The Flanging Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-1696).; Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forging compounds with controlled pressure dwell cycles from 21s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Flanging Press tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 15 seconds to 60 seconds digital timer dwell. Specifying this 578 Ton Flanging Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings for a…
Do you install and train operators for the Flanging Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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