Graphite Plate Press
Graphite Plate Press — Machine Specifications, Tool Steel Dies & Operating Parameters
Engineered in Dahegam, Gandhinagar, Gujarat, India, the Graphite Plate Press (Build HSE-164) provides reliable compaction tonnage for graphite plate press components. Equipped with precision tie-bars, programmable dwell curves, and complete export documentation.
Applications
- Serial compaction and forming of graphite plate press components for industrial processors (Workstation Ref: APP-1064).
- Integrated die-set tooling for graphite plate press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on graphite compounds with controlled pressure dwell cycles from 19s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The Graphite Plate Press delivers dedicated 528 Ton forming capacity for graphite plate press components components within the Engineered to client drawing envelope (Build HSE-527) dimensional range. A high-efficiency hydraulic drive powers smooth ram closure and holds maximum preforming force for 120 seconds, allowing compressed air to escape through micro-vented tooling. Once the compaction dwell completes, an electro-hydraulic shockless decompression sequence discharges pressure before hydraulic bottom-ram ejection initiates.
Material behaviour under compaction
The mechanical design addresses the high volumetric reduction of fine-grain synthetic carbon graphite powders by providing extended cylinder stroke lengths. Stable platen guidance prevents uneven compaction, ensuring high yield rates across production batches.
Tooling and die design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for graphite plate press components are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
Sizing and machine selection
To size this Graphite Plate Press (528 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Quality checks and inspection
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Installation and commissioning
Installation documentation includes foundation drawings, electrical panel schematics, and hydraulic piping diagrams. HEMSUN provides on-site commissioning and operator maintenance instruction.
Export packing and lead time
Built to international export standards with multi-voltage electrical panels (415V/50Hz), heavy-duty crating, and full commercial invoice and Certificate of Origin documentation.
Maintenance and spare parts
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Safety and guarding
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Graphite Plate Press (Series HSE-164) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-527) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Graphite Plate Press used for?
The Graphite Plate Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of graphite plate press components for industrial processors (Workstation Ref: APP-1064).; Integrated die-set tooling for graphite plate press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on graphite compounds with controlled pressure dwell cycles from 19s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Graphite Plate Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 15 seconds to 60 seconds digital timer dwell. To size this Graphite Plate Press (528 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automati…
Do you install and train operators for the Graphite Plate Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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