Horizontal Hydraulic Press
Horizontal Hydraulic Press — Technical Blueprint, Machine Specifications & Tooling Sizing
Produced in Dahegam, Gandhinagar, Gujarat, India, the Horizontal Hydraulic Press (Series HSE-195) delivers reliable high-pressure compaction for horizontal hydraulic press components. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of horizontal hydraulic press components for industrial processors (Workstation Ref: APP-1995).
- Integrated die-set tooling for horizontal hydraulic press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 20s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Built to satisfy strict density requirements on horizontal hydraulic press components (Engineered to client drawing envelope (Build HSE-356)), the Horizontal Hydraulic Press exerts 80 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 120 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Material behaviour under compaction
Because high-grade engineered industrial material requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
Tooling and die design
Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for horizontal hydraulic press components feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.
Sizing and machine selection
For engineering review of the Horizontal Hydraulic Press (80 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.
Quality checks and inspection
Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Built for global export from India, the Horizontal Hydraulic Press is wired with multi-voltage electrical configurations (380V–480V / 60Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Maintenance and spare parts
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Safety and guarding
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Horizontal Hydraulic Press (Series HSE-195) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-356) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Horizontal Hydraulic Press used for?
The Horizontal Hydraulic Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of horizontal hydraulic press components for industrial processors (Workstation Ref: APP-1995).; Integrated die-set tooling for horizontal hydraulic press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 20s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Horizontal Hydraulic Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. For engineering review of the Horizontal Hydraulic Press (80 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and…
Do you install and train operators for the Horizontal Hydraulic Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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