MoS2 Filled PTFE Manufacturer

Applications

Where MoS2 Filled PTFE is used

Supplied as bearings, slides and seals needing a harder, lower-friction surface than virgin PTFE.

Molybdenum disulphide filling hardens the surface and lowers friction while keeping close to virgin PTFE’s chemical resistance.

Chosen over Ekonol and carbon grades when a hard, low-friction surface is wanted without changing PTFE’s chemical breadth — MoS₂ loads at low percentages, so the compound stays close to virgin behaviour.

Supplied to drawing across the published range — In-house MoS2 Filled PTFE production — moulding and CNC under one roof — with dimensional and material reports on request.

Features

Key properties

In-house MoS2 Filled PTFE production

moulding and CNC under one roof

Drawing, CAD (STEP/IGES/DXF), or sample-based reverse engineering

PTFE grade options matched to chemical and thermal duty

Dimensional inspection with reports on request

IEC-registered exporter

worldwide packing and docs

Flexible MOQ

prototypes, pilot lots, recurring OEM supply

Specifications

Property	Value
Component Type & Grade	MoS2 Filled PTFE (Specification Code HES-596)
Base Raw Material	PTFE fluoropolymer (Virgin FDA 21 CFR 177.1550 / Custom Filled)
Continuous Service Temp.	-200°C to +260°C (-328°F to +500°F)
Tensile Strength at Break	20 to 35 MPa (Virgin) / 14 to 25 MPa (Filled)
Elongation at Break	250% to 450% (ASTM D4894)
Specific Gravity / Density	2.14 to 2.18 g/cm³ (ASTM D792)
Dielectric Strength	50 to 80 kV/mm (0.1 mm film)
Surface Roughness Finish	Diamond Polished Ra ≤ 0.20 µm to Ra ≤ 0.40 µm
Dimensional Tolerance	ISO Grade 1 to Grade 3 / Drawing Nominals (±0.02 mm)
Manufacturing & Origin	Moulded, Sintered & CNC Machined in Dahegam, Gandhinagar, Gujarat, India

Process

Manufacturing process

Fabrication of MoS2 Filled PTFE relies on high-tonnage powder compaction and free sintering of PTFE fluoropolymer. Preforms are pressed under strict pressure dwell parameters, then heat-treated above 342°C in forced-convection ovens to bond resin granules into a void-free, chemically resilient matrix.

Material

Material selection notes

Physical performance of MoS2 Filled PTFE is governed by high-grade PTFE fluoropolymer polymer formulation. Outstanding chemical resistance, high elongation (up to 400%), and low surface energy make it ideal for aggressive chemical pumps, valve seating, and pharmaceutical sanitary process lines.

Selection

How to specify your order

Procurement checklist for MoS2 Filled PTFE: Specify outer dimensions (OD/ID/Length), chemical exposure media, temperature limits, and target delivery schedule. We assist in selecting the optimal virgin or filled material grade and provide itemized pricing with lead times.

Quality

Quality checks and inspection

Our quality department inspects MoS2 Filled PTFE using precision coordinate measuring machines, digital surface roughness testers, and resin specific gravity balances, ensuring 100% adherence to customer drawing nominals.

Supply

Ordering and export documentation

Domestic MoS2 Filled PTFE orders ship with GST invoice and e-way bill where applicable. Export orders include commercial invoice, packing list, and certificate of origin from our IEC-registered works. Recurring supply schedules supported with fixed drawing revision and lot numbering for plant stores Contact info@hemsun.com or sales@hemsun.com with your PTFE components specification.

Export

Export packing and lead time

Global shipments of MoS2 Filled PTFE are handled by our dedicated export logistics team. Orders are packed in heavy-duty seaworthy packaging with VCI anti-corrosion barrier wrapping and dispatched with complete IEC customs documentation.

Care

Storage and handling

Guidelines for MoS2 Filled PTFE: Handle with clean gloves during precision assembly. Ensure mating metallic seats and shafts exhibit surface finishes of Ra ≤ 0.4 µm for maximum component operating life.

Compliance

Compliance & Standards

HEMSUN is a DGFT IEC registered exporter (Government of India). Filler content and sintered density are verified per ASTM D792 on each batch, with tensile and elongation checked per ASTM D4894. A mill test certificate stating the lot, filler content and measured values ships with the order. Export paperwork — commercial invoice, packing list and certificate of origin — accompanies international despatch.

Frequently Asked Questions

What MoS2 Filled PTFE options does HEMSUN manufacture?

Built to international industrial standards, MoS2 Filled PTFE from HEMSUN delivers low friction and universal chemical inertness for mos2 filled components. Fabricated in Dahegam, Gandhinagar, Gujarat, India from high-d…

Can you supply MoS2 Filled PTFE for OEM and export orders?

Yes. We support prototype lots, recurring OEM programmes, and export packing with material certificates and dimensional inspection reports on request. Typical RFQ response is within one business day when drawings are complete.

How do I request a quote for MoS2 Filled PTFE?

Send material grade, dimensions or drawing, quantity, application media, and operating temperature/pressure via https://hemsun.com/contact. Our engineering team confirms manufacturability, lead time, and pricing.

MoS2 Filled PTFE

Where MoS2 Filled PTFE is used

Supplied as bearings, slides and seals needing a harder, lower-friction surface than virgin PTFE.

Molybdenum disulphide filling hardens the surface and lowers friction while keeping close to virgin PTFE’s chemical resistance.

Chosen over Ekonol and carbon grades when a hard, low-friction surface is wanted without changing PTFE’s chemical breadth — MoS₂ loads at low percentages, so the compound stays close to virgin behaviour.

Supplied to drawing across the published range — In-house MoS2 Filled PTFE production — moulding and CNC under one roof — with dimensional and material reports on request.