PM Connecting Rod Press
PM Connecting Rod Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the PM Connecting Rod Press (Build HSE-476) offers high-tonnage forming for solid extruded & moulded rods. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of solid extruded & moulded rods for industrial processors (Workstation Ref: APP-7676).
- Integrated die-set tooling for solid extruded & moulded rods with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 31s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
At our Dahegam works, the PM Connecting Rod Press is built to handle continuous batch compaction of solid extruded & moulded rods spanning Diameter Ø 15 mm to Ø 104 mm, compaction length 400–1000 mm. The 678 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 54 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Material behaviour under compaction
The mechanical design addresses the high volumetric reduction of sintered metal powder metallurgy alloy powders by providing extended cylinder stroke lengths. Stable platen guidance prevents uneven compaction, ensuring high yield rates across production batches.
Tooling and die design
Our toolroom integrates vacuum-hardened AISI D2 steel dies (58–62 HRC) directly onto the press bolster. Precision guide columns and self-aligning ball seats prevent uneven punch wear during high-volume compaction of solid extruded & moulded rods.
Sizing and machine selection
To obtain an accurate quote for the PM Connecting Rod Press (678 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Quality checks and inspection
Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.
Installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Export packing and lead time
Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Maintenance and spare parts
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Safety and guarding
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Connecting Rod Press (Series HSE-476) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Diameter Ø 15 mm to Ø 104 mm, compaction length 400–1000 mm |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Connecting Rod Press used for?
The PM Connecting Rod Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of solid extruded & moulded rods for industrial processors (Workstation Ref: APP-7676).; Integrated die-set tooling for solid extruded & moulded rods with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 31s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Connecting Rod Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the PM Connecting Rod Press (678 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic c…
Do you install and train operators for the PM Connecting Rod Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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