PM Structural Parts Press
PM Structural Parts Press — Performance Specifications, Press Tonnage & Tooling Layout
Designed and built at our Dahegam engineering works, the PM Structural Parts Press (Identifier HSE-440) provides automated pressing capacity for pm structural parts press components. Equipped with precision-ground tie-bars, proportional load control, multi-cavity tooling, and full international export compliance.
Applications
- Serial compaction and forming of pm structural parts press components for industrial processors (Workstation Ref: APP-8540).
- Integrated die-set tooling for pm structural parts press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 25s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
With an engineering rating of 136 Ton, the PM Structural Parts Press is optimized for high-volume compaction of pm structural parts press components across a Engineered to client drawing envelope (Build HSE-698) footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 104 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Material behaviour under compaction
Configured for sintered metal powder metallurgy alloy processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.
Tooling and die design
Our toolroom integrates vacuum-hardened AISI D2 steel dies (58–62 HRC) directly onto the press bolster. Precision guide columns and self-aligning ball seats prevent uneven punch wear during high-volume compaction of pm structural parts press components.
Sizing and machine selection
Specifying this 136 Ton PM Structural Parts Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings for a tailored machine quotation.
Quality checks and inspection
Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.
Installation and commissioning
HEMSUN ENGG. INDUSTRIES supplies complete electrical schematics, hydraulic P&ID diagrams, foundation anchoring templates, and spare seal kits. Our field service engineers provide on-site installation, hydraulic oil charging (ISO VG 68), commissioning, and comprehensive machine operator training worldwide.
Export packing and lead time
Built for global export from India, the PM Structural Parts Press is wired with multi-voltage electrical configurations (415V / 50Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Maintenance and spare parts
Maintenance requirements involve regular hydraulic oil filtration (ISO VG 68), guide post lubrication via grease nipples, and annual seal inspections. Replacement seal kits and solenoid spares are readily available.
Safety and guarding
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Structural Parts Press (Series HSE-440) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-698) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Structural Parts Press used for?
The PM Structural Parts Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of pm structural parts press components for industrial processors (Workstation Ref: APP-8540).; Integrated die-set tooling for pm structural parts press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 25s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Structural Parts Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 15 seconds to 60 seconds digital timer dwell. Specifying this 136 Ton PM Structural Parts Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your draw…
Do you install and train operators for the PM Structural Parts Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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