PTFE Bellow Moulding Machine
PTFE Bellow Moulding Machine — Capacity Specifications, Platen Envelope & Tooling Details
The PTFE Bellow Moulding Machine by HEMSUN (Model HSE-597) delivers high-yield forming capacity for ptfe bellow moulding machine components. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Applications
- Serial compaction and forming of ptfe bellow moulding machine components for industrial processors (Workstation Ref: APP-1497).
- Integrated die-set tooling for ptfe bellow moulding machine components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 32s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered for high repeatability, the PTFE Bellow Moulding Machine provides 491 Ton of compaction force for ptfe bellow moulding machine components components up to Engineered to client drawing envelope (Build HSE-917). Digital PLC timers manage a 63-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Material behaviour under compaction
The system is engineered to compact virgin & filled PTFE fluoropolymer resin powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Tooling and die design
Precision-ground tie pillars and bronze guide sleeves ensure exact tooling concentricity. Cavity inserts for ptfe bellow moulding machine components are manufactured from premium cold-work die steel with micro-lapped bores to minimize surface friction during compaction.
Sizing and machine selection
Selecting the ideal PTFE Bellow Moulding Machine configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (491 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.
Quality checks and inspection
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export packing and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Maintenance and spare parts
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Safety and guarding
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Bellow Moulding Machine (Series HSE-597) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-917) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PTFE Bellow Moulding Machine used for?
The PTFE Bellow Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe bellow moulding machine components for industrial processors (Workstation Ref: APP-1497).; Integrated die-set tooling for ptfe bellow moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 32s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Bellow Moulding Machine tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Selecting the ideal PTFE Bellow Moulding Machine configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates to…
Do you install and train operators for the PTFE Bellow Moulding Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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