PTFE Powder Compression Moulding Press
PTFE Powder Compression Moulding Press — Hydraulic Specifications, Platen Clearances & Tooling Dies
Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the PTFE Powder Compression Moulding Press (Series HSE-193) offers reliable forming force for ptfe powder compression moulding press components. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.
Applications
- Serial compaction and forming of ptfe powder compression moulding press components for industrial processors (Workstation Ref: APP-6493).
- Integrated die-set tooling for ptfe powder compression moulding press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 18s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
This specialized 190 Ton PTFE Powder Compression Moulding Press system is tailored for serial manufacturing of ptfe powder compression moulding press components conforming to Engineered to client drawing envelope (Build HSE-186). The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 126 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.
Material behaviour under compaction
Configured for virgin & filled PTFE fluoropolymer resin processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.
Tooling and die design
Our toolroom integrates vacuum-hardened AISI D2 steel dies (58–62 HRC) directly onto the press bolster. Precision guide columns and self-aligning ball seats prevent uneven punch wear during high-volume compaction of ptfe powder compression moulding press components.
Sizing and machine selection
To select the right PTFE Powder Compression Moulding Press capacity (190 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.
Quality checks and inspection
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Installation and commissioning
We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.
Export packing and lead time
We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (380V/60Hz), and complete shipping documentation.
Maintenance and spare parts
Upkeep protocols specify hydraulic fluid replacement at 2,000 hours, routine guide post greasing, and seal evaluations. Replacement valves and seal packages ship promptly from our Gujarat facility.
Safety and guarding
Integrated safety architecture includes multi-beam light curtains, two-hand ergonomic start buttons, hydraulic counter-balance anti-drop valves, and immediate-response emergency stop actuators on the operator console.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Powder Compression Moulding Press (Series HSE-193) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-186) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Built ranges and models
The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.
Fully Auto Mechanical PTFE Gasket Moulding Machine HSE-ME-GK50 5 specifications
High-speed mechanical gasket cell for small OD PTFE gaskets. Quoted production around 800 parts per hour on free-flow powder.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 50 mm |
| Gasket thickness | 2 mm to 6 mm |
| Min. wall thickness | 4 mm |
| Output | Approx. 800 parts/hour |
| Power | Max. 3 HP total |
Fully Auto Mechanical PTFE Gasket Moulding Machine HSE-ME-GK60 4 specifications
Mechanical automatic gasket press for slightly larger rings than GK50, still in the 3 HP class.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 60 mm |
| Gasket thickness | 3 mm to 10 mm (application-dependent) |
| Min. wall thickness | 4 mm |
| Power | Max. 3 HP total |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE20T-GK110 9 specifications
20-ton hydraulic gasket cell with CNC touch screen, auto powder fill, auto eject, and powder-coated cabinet.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
| Finish | Enclosed powder-coated cabinet |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE20T-GK120 8 specifications
20-ton hydraulic gasket / thick-section press with PLC push-button control. Built for OD up to 120 mm and thickness up to 25 mm.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 120 mm |
| Part thickness | 3 mm to 25 mm |
| Motor | 5 HP, 3-phase AC |
| Control | PLC-based push-button controller |
| Features | PTFE powder auto filling, auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE25T-GK110 8 specifications
25-ton CNC gasket cell for 50–110 mm OD rings with auto fill and eject.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | 50 mm to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE25T-GK180 8 specifications
25-ton CNC gasket press covering OD up to 180 mm.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | Up to 180 mm |
| Gasket thickness | 3 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 200 L HP-68 |
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Frequently Asked Questions
What is the PTFE Powder Compression Moulding Press used for?
The PTFE Powder Compression Moulding Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe powder compression moulding press components for industrial processors (Workstation Ref: APP-6493).; Integrated die-set tooling for ptfe powder compression moulding press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Powder Compression Moulding Press tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. To select the right PTFE Powder Compression Moulding Press capacity (190 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydra…
Do you install and train operators for the PTFE Powder Compression Moulding Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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