
PTFE Sheet Moulding Machine
PTFE Sheet Moulding Machine — Machine Specifications, Tool Steel Dies & Operating Parameters
Fabricated at our Gujarat facility, the PTFE Sheet Moulding Machine (Series HSE-652) offers precision pressing force for skiving sheets & slabs. Built with ground bolster plates, proportional hydraulics, and PLC recipe storage for domestic and overseas plants.
Applications
- Serial compaction and forming of skiving sheets & slabs for industrial processors (Workstation Ref: APP-3352).
- Integrated die-set tooling for skiving sheets & slabs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 27s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The PTFE Sheet Moulding Machine applies 649 Ton of rigid compressive force to produce skiving sheets & slabs (Moulded slab envelope up to 423 × 423 × 50 mm). A variable displacement hydraulic circuit accelerates cycle times while maintaining a steady 105-second dwell under load. Regulated pressure bleed-off eliminates internal cleavage stresses prior to automated part ejection.
Material behaviour under compaction
With reinforced structural columns, the press handles high-pressure compaction of virgin & filled PTFE fluoropolymer resin without platen tilting. This ensures consistent green density across the entire cross-section, reducing shrinkage anomalies during subsequent thermal processing.
Tooling and die design
The bolster architecture features heavy-duty clamping zones and precision ejector pin locations. Hard-wearing tool steel dies for skiving sheets & slabs are CNC-machined and diamond-polished at our Dahegam works for extended tooling longevity.
Sizing and machine selection
When specifying this 649 Ton PTFE Sheet Moulding Machine system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering department verifies required tonnage, stroke clearances, and hydraulic motor power to match your plant capacity.
Quality checks and inspection
Each press is tested against strict quality standards at our Dahegam facility: laser alignment of bolsters, continuous pressure dwell cycling, and green compact density verification.
Installation and commissioning
Each press is delivered with detailed installation plans, electrical schematics, and hydraulic circuit drawings. Experienced engineers provide on-site setup, calibration, and machine operation training.
Export packing and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (415V/50Hz).
Maintenance and spare parts
Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.
Safety and guarding
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Sheet Moulding Machine (Series HSE-652) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Moulded slab envelope up to 423 × 423 × 50 mm |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PTFE Sheet Moulding Machine used for?
The PTFE Sheet Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of skiving sheets & slabs for industrial processors (Workstation Ref: APP-3352).; Integrated die-set tooling for skiving sheets & slabs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 27s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Sheet Moulding Machine tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 15 seconds to 60 seconds digital timer dwell. When specifying this 649 Ton PTFE Sheet Moulding Machine system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering depart…
Do you install and train operators for the PTFE Sheet Moulding Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687