Short Cycle Lamination Press

Short Cycle Lamination Press — HEMSUN Hydraulic Presses India

Short Cycle Lamination Press — Equipment Specifications, Bolster Capacity & Tooling Integration

Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the Short Cycle Lamination Press (Series HSE-395) offers reliable forming force for short cycle lamination press components. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.

Applications

  • Serial compaction and forming of short cycle lamination press components for industrial processors (Workstation Ref: APP-5795).
  • Integrated die-set tooling for short cycle lamination press components with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

How this press is built

Engineered for high repeatability, the Short Cycle Lamination Press provides 125 Ton of compaction force for short cycle lamination press components components up to Engineered to client drawing envelope (Build HSE-418). Digital PLC timers manage a 25-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.

Material behaviour under compaction

Optimized for cold preforming of high-grade engineered industrial material, the machine structure accommodates bulk volume reduction ratios between 3.2:1 and 4.2:1 with ample die fill daylight. Platen deflection is constrained under 0.04 mm/m under peak load, ensuring uniform green density distribution across both thick and thin wall sections before thermal sintering.

Tooling and die design

Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for short cycle lamination press components are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.

Sizing and machine selection

Selecting the ideal Short Cycle Lamination Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (125 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.

Quality checks and inspection

Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.

Installation and commissioning

Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.

Export packing and lead time

Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.

Maintenance and spare parts

Recommended servicing includes 1,000-hour hydraulic fluid checks, routine column bushing greasing, and periodic valve inspections. Complete spare seal packages are cataloged by machine serial number.

Safety and guarding

Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.

Specifications

Property Value
Machine Series & Model Short Cycle Lamination Press (Series HSE-395)
Rated Tonnage Capacity 300 Ton (Large Billet & Sintering Block Compaction Press)
Target Part Size Envelope Engineered to client drawing envelope (Build HSE-418)
Platen Bolster Dimensions 560 × 560 mm stress-relieved steel platen
Daylight & Ram Stroke 560 mm daylight / 460 mm main ram stroke
Specific Compaction Pressure 2,600–3,900 psi (260–390 kg/cm²)
Pressure Dwell Control Band 10 seconds to 45 seconds high-speed cycle dwell
Main Motor & Electricals 3 HP 3-Phase 415V (50/60 Hz compatible pack)
Hydraulic Reservoir Volume 230 Liters ISO VG 68 tank with forced-air oil cooler
Overall Machine Dimensions 1450 × 1650 × 2450 mm
Automation & PLC Architecture Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Frequently Asked Questions

What is the Short Cycle Lamination Press used for?

The Short Cycle Lamination Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of short cycle lamination press components for industrial processors (Workstation Ref: APP-5795).; Integrated die-set tooling for short cycle lamination press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Short Cycle Lamination Press tonnage and controls?

Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Selecting the ideal Short Cycle Lamination Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates to…

Do you install and train operators for the Short Cycle Lamination Press?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

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  • Built entirely in our own facility
  • Export documentation included

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