Valve Body Hydro Test Rig
Valve Body Hydro Test Rig — Engineering Capabilities, Machine Specs & Tooling Integration
The Valve Body Hydro Test Rig (Specification HSE-645) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of hydro-tested high-pressure pipe joints, stator cores & crimped filters. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-4245).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 20s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Operating with 624 Ton capacity, the Valve Body Hydro Test Rig processes hydro-tested high-pressure pipe joints, stator cores & crimped filters within a Component envelope up to 588 × 488 × 388 mm work area. Precision linear encoders coordinate pressing depth and hold load across 116 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.
Material behaviour under compaction
Designed around the physical compressibility of engineered automotive sub-assemblies, pipe casings & electric motor cores, this press handles standard free-flow and fine-cut resin grades. Rigid column construction prevents platen tilting during compaction, ensuring that preforms maintain consistent cross-sectional density and predictable sintering shrinkage factors.
Tooling and die design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for hydro-tested high-pressure pipe joints, stator cores & crimped filters are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
Sizing and machine selection
Sizing a Valve Body Hydro Test Rig installation involves calculating the required pressing tonnage (624 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.
Quality checks and inspection
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
Export packing and lead time
Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.
Maintenance and spare parts
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
Safety and guarding
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Valve Body Hydro Test Rig (Series HSE-645) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Component envelope up to 588 × 488 × 388 mm |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Valve Body Hydro Test Rig used for?
The Valve Body Hydro Test Rig from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-4245).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 20s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Valve Body Hydro Test Rig tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Sizing a Valve Body Hydro Test Rig installation involves calculating the required pressing tonnage (624 Ton baseline) based on part cross-sectional area and material grade. Submit…
Do you install and train operators for the Valve Body Hydro Test Rig?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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