Carbon Bush Press
Carbon Bush Press — Capacity Specifications, Platen Envelope & Tooling Details
The Carbon Bush Press by HEMSUN (Model HSE-131) delivers high-yield forming capacity for cylindrical bearing bushes. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Applications
- Serial compaction and forming of cylindrical bearing bushes for industrial processors (Workstation Ref: APP-7331).
- Integrated die-set tooling for cylindrical bearing bushes with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on carbon compounds with controlled pressure dwell cycles from 16s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered for high repeatability, the Carbon Bush Press provides 350 Ton of compaction force for cylindrical bearing bushes components up to Outer Diameter 20 mm to 144 mm, length up to 374 mm. Digital PLC timers manage a 82-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Material behaviour under compaction
The machine mechanics are tailored for processing carbon composite matrix compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Tooling and die design
Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for cylindrical bearing bushes feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.
Sizing and machine selection
Selecting the ideal Carbon Bush Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (350 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.
Quality checks and inspection
Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Built for global export from India, the Carbon Bush Press is wired with multi-voltage electrical configurations (380V–480V / 60Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Maintenance and spare parts
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Safety and guarding
Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Carbon Bush Press (Series HSE-131) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Outer Diameter 20 mm to 144 mm, length up to 374 mm |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Carbon Bush Press used for?
The Carbon Bush Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of cylindrical bearing bushes for industrial processors (Workstation Ref: APP-7331).; Integrated die-set tooling for cylindrical bearing bushes with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on carbon compounds with controlled pressure dwell cycles from 16s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Carbon Bush Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Selecting the ideal Carbon Bush Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requi…
Do you install and train operators for the Carbon Bush Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Related
Related Machines
Get Started
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687 32+ Years
32+ Countries
IEC Registered