Ceramic Wear Part Press
Ceramic Wear Part Press — Production Specifications, Cavity Tooling & Press Sizing
The Ceramic Wear Part Press from HEMSUN (Identifier HSE-821) provides dedicated compaction capacity for ceramic wear part press components. Built with heavy-duty 4-column structures, proportional load valving, and soft hydraulic bottom ejection.
Applications
- Serial compaction and forming of ceramic wear part press components for industrial processors (Workstation Ref: APP-5321).
- Integrated die-set tooling for ceramic wear part press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 16s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
This specialized 251 Ton Ceramic Wear Part Press system is tailored for serial manufacturing of ceramic wear part press components conforming to Engineered to client drawing envelope (Build HSE-832). The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 31 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.
Material behaviour under compaction
Operating with high volumetric fill capacity for technical ceramic alumina (96–99.7%) and zirconia powder, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.
Tooling and die design
The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for ceramic wear part press components incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.
Sizing and machine selection
Configuring the 251 Ton Ceramic Wear Part Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Quality checks and inspection
Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.
Installation and commissioning
Each press is delivered with detailed installation plans, electrical schematics, and hydraulic circuit drawings. Experienced engineers provide on-site setup, calibration, and machine operation training.
Export packing and lead time
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Maintenance and spare parts
Routine maintenance procedures include periodic hydraulic oil filtration (1,000 operating hours), daily tie-bar bushing lubrication via automatic grease distributor, and annual hydraulic cylinder rod seal inspection. Complete spare seal sets, solenoid valves, and PLC program backups are archived under serial number HSE-5321.
Safety and guarding
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Wear Part Press (Series HSE-821) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-832) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Ceramic Wear Part Press used for?
The Ceramic Wear Part Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ceramic wear part press components for industrial processors (Workstation Ref: APP-5321).; Integrated die-set tooling for ceramic wear part press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 16s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Wear Part Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Configuring the 251 Ton Ceramic Wear Part Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizi…
Do you install and train operators for the Ceramic Wear Part Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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