Ceramic Grinding Media Ball Press
Ceramic Grinding Media Ball Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Ceramic Grinding Media Ball Press (Build HSE-608) offers high-tonnage forming for precision valve balls. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of precision valve balls for industrial processors (Workstation Ref: APP-4208).
- Integrated die-set tooling for precision valve balls with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 43s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
At our Dahegam works, the Ceramic Grinding Media Ball Press is built to handle continuous batch compaction of precision valve balls spanning Diameter Ø 23 mm to Ø 113 mm. The 476 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 40 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Material behaviour under compaction
With reinforced structural columns, the press handles high-pressure compaction of technical ceramic alumina (96–99.7%) and zirconia powder without platen tilting. This ensures consistent green density across the entire cross-section, reducing shrinkage anomalies during subsequent thermal processing.
Tooling and die design
The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for precision valve balls incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.
Sizing and machine selection
To obtain an accurate quote for the Ceramic Grinding Media Ball Press (476 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Quality checks and inspection
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Installation and commissioning
Each press is delivered with detailed installation plans, electrical schematics, and hydraulic circuit drawings. Experienced engineers provide on-site setup, calibration, and machine operation training.
Export packing and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (415V/50Hz).
Maintenance and spare parts
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Safety and guarding
The press incorporates multi-beam optical light curtains, two-hand anti-tie-down control circuits, hydraulic ram support check valves, and full electrical safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Grinding Media Ball Press (Series HSE-608) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Diameter Ø 23 mm to Ø 113 mm |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Ceramic Grinding Media Ball Press used for?
The Ceramic Grinding Media Ball Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of precision valve balls for industrial processors (Workstation Ref: APP-4208).; Integrated die-set tooling for precision valve balls with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 43s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Grinding Media Ball Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the Ceramic Grinding Media Ball Press (476 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates h…
Do you install and train operators for the Ceramic Grinding Media Ball Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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