Ferrite Magnet Press

Ferrite Magnet Press — HEMSUN Hydraulic Presses India

Ferrite Magnet Press — Technical Specifications, Tooling Architecture & Production Sizing

Engineered by HEMSUN ENGG. INDUSTRIES, the Ferrite Magnet Press (Series HSE-532) is a dedicated industrial press for ferrite magnet press components. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.

Applications

  • Serial compaction and forming of ferrite magnet press components for industrial processors (Workstation Ref: APP-8632).
  • Integrated die-set tooling for ferrite magnet press components with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on ferrite compounds with controlled pressure dwell cycles from 27s to 4min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.

How this press is built

The 588 Ton Ferrite Magnet Press press configuration is purpose-built for forming ferrite magnet press components up to Engineered to client drawing envelope (Build HSE-990). Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 76-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.

Material behaviour under compaction

Engineered to handle granular suspension resins and filled grades of soft & hard ferrite magnetic powder, the cylinder stroke and platen guidance maintain strict parallelism. Uniform uniaxial pressure distribution creates isotropic workpieces with high tensile strength and void-free dielectric resistance following oven processing.

Tooling and die design

The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for ferrite magnet press components incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.

Sizing and machine selection

To size this Ferrite Magnet Press (588 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.

Quality checks and inspection

Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.

Installation and commissioning

Each press is delivered with detailed installation plans, electrical schematics, and hydraulic circuit drawings. Experienced engineers provide on-site setup, calibration, and machine operation training.

Export packing and lead time

Fully export-ready, the unit complies with international electrical standards (415V/50Hz) and features seaworthy timber crating with internal rust-inhibiting foil for transit via Mundra or Nhava Sheva container terminals.

Maintenance and spare parts

Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.

Safety and guarding

Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.

Specifications

Property Value
Machine Series & Model Ferrite Magnet Press (Series HSE-532)
Rated Tonnage Capacity 20 Ton (Mechanical / Hydraulic Gasket Cell)
Target Part Size Envelope Engineered to client drawing envelope (Build HSE-990)
Platen Bolster Dimensions 460 × 460 mm CNC precision milled bolster
Daylight & Ram Stroke 820 mm daylight / 660 mm main ram stroke
Specific Compaction Pressure 4,000–6,200 psi (400–620 kg/cm²)
Pressure Dwell Control Band 15 seconds to 60 seconds digital timer dwell
Main Motor & Electricals 20 HP 3-Phase 415V (High-tonnage proportional unit)
Hydraulic Reservoir Volume 310 Liters ISO VG 68 industrial hydraulic reservoir
Overall Machine Dimensions 1850 × 2250 × 2950 mm
Automation & PLC Architecture Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Frequently Asked Questions

What is the Ferrite Magnet Press used for?

The Ferrite Magnet Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ferrite magnet press components for industrial processors (Workstation Ref: APP-8632).; Integrated die-set tooling for ferrite magnet press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ferrite compounds with controlled pressure dwell cycles from 27s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Ferrite Magnet Press tonnage and controls?

Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 15 seconds to 60 seconds digital timer dwell. To size this Ferrite Magnet Press (588 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automati…

Do you install and train operators for the Ferrite Magnet Press?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

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  • Built entirely in our own facility
  • Export documentation included

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