Four Pillar Hydraulic Press

Name: HEMSUN ENGG. INDUSTRIES
Address: 224/1, Nr. IOCL Petrol Pump, Zak-Vahelal Road, Dahegam, Gujarat, 382305, IN
Telephone: +91-9979593687

Four Pillar Hydraulic Press — Engineering Capabilities, Machine Specs & Tooling Integration

The Four Pillar Hydraulic Press (Specification HSE-923) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of four pillar hydraulic press components. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.

Applications

Serial compaction and forming of four pillar hydraulic press components for industrial processors (Workstation Ref: APP-3623).
Integrated die-set tooling for four pillar hydraulic press components with automated powder cavity charging and synchronized bottom ejection.
Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 28s to 5min.
Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

Discuss Your Press Requirement

How this press is built

Operating with 731 Ton capacity, the Four Pillar Hydraulic Press processes four pillar hydraulic press components within a Engineered to client drawing envelope (Build HSE-873) work area. Precision linear encoders coordinate pressing depth and hold load across 55 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.

Material behaviour under compaction

Optimized for cold preforming of high-grade engineered industrial material, the machine structure accommodates bulk volume reduction ratios between 3.2:1 and 4.2:1 with ample die fill daylight. Platen deflection is constrained under 0.04 mm/m under peak load, ensuring uniform green density distribution across both thick and thin wall sections before thermal sintering.

Tooling and die design

The press table is engineered for rapid die clamping with reinforced bolster plates. In-house manufactured punch and die sets for four pillar hydraulic press components utilize through-hardened tool steel with micro-honed surfaces to eliminate wall drag during ejection.

Sizing and machine selection

Sizing a Four Pillar Hydraulic Press installation involves calculating the required pressing tonnage (731 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.

Quality checks and inspection

Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.

Installation and commissioning

Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.

Export packing and lead time

Export machines feature multi-voltage panels (380V/60Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.

Maintenance and spare parts

Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.

Safety and guarding

Standard safety features include optical light curtain arrays, concurrent two-hand cycle initiation, pilot-operated check valves against ram drop, and prominent emergency stop switches.

Specifications

Property	Value
Machine Series & Model	Four Pillar Hydraulic Press (Series HSE-923)
Rated Tonnage Capacity	100 Ton (Heavy-Duty 4-Column Hydraulic Press)
Target Part Size Envelope	Engineered to client drawing envelope (Build HSE-873)
Platen Bolster Dimensions	560 × 560 mm stress-relieved steel platen
Daylight & Ram Stroke	360 mm daylight / 260 mm main ram stroke
Specific Compaction Pressure	2,600–3,900 psi (260–390 kg/cm²)
Pressure Dwell Control Band	10 seconds to 45 seconds high-speed cycle dwell
Main Motor & Electricals	3 HP 3-Phase 415V (50/60 Hz compatible pack)
Hydraulic Reservoir Volume	230 Liters ISO VG 68 tank with forced-air oil cooler
Overall Machine Dimensions	2250 × 2650 × 3250 mm
Automation & PLC Architecture	Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout
Manufacturing & Testing Origin	Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

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Frequently Asked Questions

What is the Four Pillar Hydraulic Press used for?

The Four Pillar Hydraulic Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of four pillar hydraulic press components for industrial processors (Workstation Ref: APP-3623).; Integrated die-set tooling for four pillar hydraulic press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 28s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Four Pillar Hydraulic Press tonnage and controls?

Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Sizing a Four Pillar Hydraulic Press installation involves calculating the required pressing tonnage (731 Ton baseline) based on part cross-sectional area and material grade. Subm…

Do you install and train operators for the Four Pillar Hydraulic Press?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.