Handling & Feeding SPM

Handling & Feeding SPM — HEMSUN Hydraulic Presses India

Handling & Feeding SPM — Engineering Capabilities, Machine Specs & Tooling Integration

The Handling & Feeding SPM (Specification HSE-563) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of hydro-tested high-pressure pipe joints, stator cores & crimped filters. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.

Applications

  • Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-5963).
  • Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on spm compounds with controlled pressure dwell cycles from 28s to 5min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

How this press is built

Operating with 705 Ton capacity, the Handling & Feeding SPM processes hydro-tested high-pressure pipe joints, stator cores & crimped filters within a Component envelope up to 599 × 699 × 599 mm work area. Precision linear encoders coordinate pressing depth and hold load across 21 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.

Material behaviour under compaction

Because engineered automotive sub-assemblies, pipe casings & electric motor cores requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.

Tooling and die design

Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for hydro-tested high-pressure pipe joints, stator cores & crimped filters feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.

Sizing and machine selection

Sizing a Handling & Feeding SPM installation involves calculating the required pressing tonnage (705 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.

Quality checks and inspection

Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.

Installation and commissioning

Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.

Export packing and lead time

Built for global export from India, the Handling & Feeding SPM is wired with multi-voltage electrical configurations (380V–480V / 60Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.

Maintenance and spare parts

Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.

Safety and guarding

Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.

Specifications

Property Value
Machine Series & Model Handling & Feeding SPM (Series HSE-563)
Rated Tonnage Capacity 100 Ton (Heavy-Duty 4-Column Hydraulic Press)
Target Part Size Envelope Component envelope up to 599 × 699 × 599 mm
Platen Bolster Dimensions 560 × 560 mm stress-relieved steel platen
Daylight & Ram Stroke 360 mm daylight / 260 mm main ram stroke
Specific Compaction Pressure 2,600–3,900 psi (260–390 kg/cm²)
Pressure Dwell Control Band 10 seconds to 45 seconds high-speed cycle dwell
Main Motor & Electricals 3 HP 3-Phase 415V (50/60 Hz compatible pack)
Hydraulic Reservoir Volume 230 Liters ISO VG 68 tank with forced-air oil cooler
Overall Machine Dimensions 2250 × 2650 × 3250 mm
Automation & PLC Architecture Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Built ranges and models

The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.

PTFE Sheet CNC Skiving Machine 13 specifications

CNC skiving cell for converting sintered PTFE billets into uniform sheet. Servo-synchronised spindle and ball-screw tool feed are designed to limit waviness and banana effect. Winding spool and multi-roller guide included.

Property Value
Max. billet OD 300 mm
Billet ID 100 mm
Max. billet width 300 mm
Sheet thickness 0.20 mm to 4.00 mm
Max. sheet width 300 mm
Spindle speed 1 to 10 RPM, servo controlled
Installed power Max. 10 kW
Structure Heavy-duty fabricated frame; precision-ground spindle and mandrel
Feed Linear guide and ball-screw driven tool feed
Control PLC with 7" colour HMI; variable speed with servo synchronisation
Mandrel Minimum 100 mm diameter; one mandrel supplied with machine
Tooling One cutting tool supplied with machine
Supply 415 V, 3-phase AC, 50 Hz

Frequently Asked Questions

What is the Handling & Feeding SPM used for?

The Handling & Feeding SPM from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-5963).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 28s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Handling & Feeding SPM tonnage and controls?

Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Sizing a Handling & Feeding SPM installation involves calculating the required pressing tonnage (705 Ton baseline) based on part cross-sectional area and material grade. Submit co…

Do you install and train operators for the Handling & Feeding SPM?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

Get Started

Ready to Put Your Drawing Into Production?

Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.

  • Quote response within 24 hours
  • Built entirely in our own facility
  • Export documentation included

Request a Quote

Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.

Discuss Your Press Requirement +91-9979593687
32+ Years
32+ Countries
IEC Registered