
Handling & Feeding SPM
Handling & Feeding SPM — Engineering Capabilities, Machine Specs & Tooling Integration
The Handling & Feeding SPM (Specification HSE-563) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of hydro-tested high-pressure pipe joints, stator cores & crimped filters. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-5963).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 28s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Operating with 705 Ton capacity, the Handling & Feeding SPM processes hydro-tested high-pressure pipe joints, stator cores & crimped filters within a Component envelope up to 599 × 699 × 599 mm work area. Precision linear encoders coordinate pressing depth and hold load across 21 seconds. Shock-free hydraulic dumping prevents preform fracturing, allowing lower hydraulic cylinders to extract the workpiece effortlessly.
Material behaviour under compaction
Because engineered automotive sub-assemblies, pipe casings & electric motor cores requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
Tooling and die design
Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for hydro-tested high-pressure pipe joints, stator cores & crimped filters feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.
Sizing and machine selection
Sizing a Handling & Feeding SPM installation involves calculating the required pressing tonnage (705 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.
Quality checks and inspection
Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Built for global export from India, the Handling & Feeding SPM is wired with multi-voltage electrical configurations (380V–480V / 60Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Maintenance and spare parts
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
Safety and guarding
Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Handling & Feeding SPM (Series HSE-563) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Component envelope up to 599 × 699 × 599 mm |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Built ranges and models
The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.
PTFE Sheet CNC Skiving Machine 13 specifications
CNC skiving cell for converting sintered PTFE billets into uniform sheet. Servo-synchronised spindle and ball-screw tool feed are designed to limit waviness and banana effect. Winding spool and multi-roller guide included.
| Property | Value |
|---|---|
| Max. billet OD | 300 mm |
| Billet ID | 100 mm |
| Max. billet width | 300 mm |
| Sheet thickness | 0.20 mm to 4.00 mm |
| Max. sheet width | 300 mm |
| Spindle speed | 1 to 10 RPM, servo controlled |
| Installed power | Max. 10 kW |
| Structure | Heavy-duty fabricated frame; precision-ground spindle and mandrel |
| Feed | Linear guide and ball-screw driven tool feed |
| Control | PLC with 7" colour HMI; variable speed with servo synchronisation |
| Mandrel | Minimum 100 mm diameter; one mandrel supplied with machine |
| Tooling | One cutting tool supplied with machine |
| Supply | 415 V, 3-phase AC, 50 Hz |
Related Machinery, Tooling & Technical Guides
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Engineering Process Guides
Frequently Asked Questions
What is the Handling & Feeding SPM used for?
The Handling & Feeding SPM from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-5963).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 28s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Handling & Feeding SPM tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Sizing a Handling & Feeding SPM installation involves calculating the required pressing tonnage (705 Ton baseline) based on part cross-sectional area and material grade. Submit co…
Do you install and train operators for the Handling & Feeding SPM?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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