Heavy Duty Powder Press
Heavy Duty Powder Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Custom-engineered by HEMSUN ENGG. INDUSTRIES in Dahegam, Gujarat, the Heavy Duty Powder Press (Build Ref HSE-872) delivers high-tonnage compaction for heavy duty powder press components. Features rigid column guidance, proportional hydraulic valving, digital dwell timing, and turnkey tool steel die sets for global manufacturing facilities.
Applications
- Serial compaction and forming of heavy duty powder press components for industrial processors (Workstation Ref: APP-8972).
- Integrated die-set tooling for heavy duty powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 37s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The 113 Ton Heavy Duty Powder Press press configuration is purpose-built for forming heavy duty powder press components up to Engineered to client drawing envelope (Build HSE-404). Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 121-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Material behaviour under compaction
With reinforced structural columns, the press handles high-pressure compaction of high-grade engineered industrial material without platen tilting. This ensures consistent green density across the entire cross-section, reducing shrinkage anomalies during subsequent thermal processing.
Tooling and die design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for heavy duty powder press components incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Sizing and machine selection
Specifying this 113 Ton Heavy Duty Powder Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawings for a tailored machine quotation.
Quality checks and inspection
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Export packing and lead time
The press is manufactured for international delivery with custom electrical voltages (415V/50Hz), robust export wooden boxing, and full customs and shipping documentation support.
Maintenance and spare parts
Maintenance requirements involve regular hydraulic oil filtration (ISO VG 68), guide post lubrication via grease nipples, and annual seal inspections. Replacement seal kits and solenoid spares are readily available.
Safety and guarding
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Heavy Duty Powder Press (Series HSE-872) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-404) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Heavy Duty Powder Press used for?
The Heavy Duty Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of heavy duty powder press components for industrial processors (Workstation Ref: APP-8972).; Integrated die-set tooling for heavy duty powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 37s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Heavy Duty Powder Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 15 seconds to 60 seconds digital timer dwell. Specifying this 113 Ton Heavy Duty Powder Press press involves reviewing part envelope, cavity layout, and cycle times. Contact our Dahegam engineering department with your drawin…
Do you install and train operators for the Heavy Duty Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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