PLC Controlled Powder Press
PLC Controlled Powder Press — Technical Profile, Hydraulic Specifications & Tooling Sizing
Manufactured in Dahegam, Gujarat, the PLC Controlled Powder Press (Series HSE-378) delivers precision force for plc controlled powder press components. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of plc controlled powder press components for industrial processors (Workstation Ref: APP-9378).
- Integrated die-set tooling for plc controlled powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 23s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
Our PLC Controlled Powder Press production unit combines 366 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for plc controlled powder press components in dimensions up to Engineered to client drawing envelope (Build HSE-940). The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 50 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.
Material behaviour under compaction
Tailored for high compressibility demands of high-grade engineered industrial material, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Tooling and die design
Bolsters feature precision-milled DIN standard T-slots and central ejector clearance openings. Hard-chrome plated guide pillars (50 µm layer, 60 HRC) ride within self-lubricating phosphor bronze guide bushes with spiral oil grooves, ensuring long-term punch concentricity for plc controlled powder press components dies.
Sizing and machine selection
For customized quotation of this 366 Ton PLC Controlled Powder Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
Quality checks and inspection
Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.
Installation and commissioning
Installation documentation includes foundation drawings, electrical panel schematics, and hydraulic piping diagrams. HEMSUN provides on-site commissioning and operator maintenance instruction.
Export packing and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Maintenance and spare parts
Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.
Safety and guarding
Comprehensive safety equipment includes dual optical light curtains, synchronized two-hand pushbuttons, hydraulic safety drop valves, and protective side mesh panels.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PLC Controlled Powder Press (Series HSE-378) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-940) |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PLC Controlled Powder Press used for?
The PLC Controlled Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of plc controlled powder press components for industrial processors (Workstation Ref: APP-9378).; Integrated die-set tooling for plc controlled powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 23s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PLC Controlled Powder Press tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 1 minute to 8 minutes multi-stage dwell curve. For customized quotation of this 366 Ton PLC Controlled Powder Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cy…
Do you install and train operators for the PLC Controlled Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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