High Speed Powder Press
High Speed Powder Press — Machine Data, Bolster Dimensions & Die Integration
HEMSUN ENGG. INDUSTRIES manufactures the High Speed Powder Press (Series HSE-643) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of high speed powder press components. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.
Applications
- Serial compaction and forming of high speed powder press components for industrial processors (Workstation Ref: APP-9643).
- Integrated die-set tooling for high speed powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 18s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Built to satisfy strict density requirements on high speed powder press components (Engineered to client drawing envelope (Build HSE-656)), the High Speed Powder Press exerts 587 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 59 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Material behaviour under compaction
Calibrated specifically for compaction of high-grade engineered industrial material, the hydraulic ram ensures steady force application to achieve optimal particle interlocking. Generous bolster daylight accommodates large powder fill heights without compromising platen alignment under continuous multi-shift operations.
Tooling and die design
Bolsters feature precision-milled DIN standard T-slots and central ejector clearance openings. Hard-chrome plated guide pillars (50 µm layer, 60 HRC) ride within self-lubricating phosphor bronze guide bushes with spiral oil grooves, ensuring long-term punch concentricity for high speed powder press components dies.
Sizing and machine selection
Our technical team sizes the High Speed Powder Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 587 Ton press line.
Quality checks and inspection
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Installation and commissioning
Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.
Export packing and lead time
We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (380V/60Hz), and complete shipping documentation.
Maintenance and spare parts
Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.
Safety and guarding
Standard safety features include optical light curtain arrays, concurrent two-hand cycle initiation, pilot-operated check valves against ram drop, and prominent emergency stop switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | High Speed Powder Press (Series HSE-643) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-656) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the High Speed Powder Press used for?
The High Speed Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high speed powder press components for industrial processors (Workstation Ref: APP-9643).; Integrated die-set tooling for high speed powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the High Speed Powder Press tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Our technical team sizes the High Speed Powder Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering propo…
Do you install and train operators for the High Speed Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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