Horizontal Powder Press
Horizontal Powder Press — Production Specifications, Cavity Tooling & Press Sizing
The Horizontal Powder Press (Reference HSE-461) by HEMSUN ENGG. INDUSTRIES is built for high-performance compaction of horizontal powder press components. Features rigid platen guidance, variable-displacement hydraulics, and CMM-inspected tooling for OEM factories.
Applications
- Serial compaction and forming of horizontal powder press components for industrial processors (Workstation Ref: APP-3161).
- Integrated die-set tooling for horizontal powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 16s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Custom-built for high-yield manufacturing of horizontal powder press components, this Horizontal Powder Press installation delivers 312 Ton of uniaxial compressive force to form Engineered to client drawing envelope (Build HSE-912) workpieces. The hydraulic power pack features high-response proportional cartridge valves that execute a rapid-advance stroke, micro-speed consolidation, and a programmed 60-second dwell curve. Regulated pressure decay guarantees stress-free preform release, while an auxiliary bottom hydraulic cylinder applies smooth ejection force to raise the finished green part without edge chipping or cavity wall friction marks.
Material behaviour under compaction
The system is engineered to compact high-grade engineered industrial material powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Tooling and die design
Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for horizontal powder press components tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.
Sizing and machine selection
Our application engineers assist in configuring the Horizontal Powder Press by determining total projected mould area and compaction tonnage (312 Ton capacity). Send your component technical specifications for an itemized commercial and technical proposal within 24 hours.
Quality checks and inspection
Our quality protocol includes laser-verified platen parallelism under full tonnage, digital pressure transducer calibration, and test pressing of witness samples before packing.
Installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export packing and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Maintenance and spare parts
Maintenance guidelines recommend hydraulic oil replacement every 2,000 hours (ISO VG 68), daily column greasing through centralized lubrication ports, and annual check of hydraulic valves. Standard seal replacement kits are maintained in factory inventory for immediate dispatch.
Safety and guarding
Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Horizontal Powder Press (Series HSE-461) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-912) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Horizontal Powder Press used for?
The Horizontal Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of horizontal powder press components for industrial processors (Workstation Ref: APP-3161).; Integrated die-set tooling for horizontal powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 16s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Horizontal Powder Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Our application engineers assist in configuring the Horizontal Powder Press by determining total projected mould area and compaction tonnage (312 Ton capacity). Send your componen…
Do you install and train operators for the Horizontal Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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