High Tonnage Powder Press

How this press is built

Fabricated for heavy industrial service, the High Tonnage Powder Press applies 253 Ton of precision force to mould high tonnage powder press components measuring Engineered to client drawing envelope (Build HSE-987). The machine executes automated fast approach, slow pressing transition, and a 117-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.

Material behaviour under compaction

Operating with high volumetric fill capacity for high-grade engineered industrial material, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.

Tooling and die design

The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for high tonnage powder press components are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.

Sizing and machine selection

Our technical team sizes the High Tonnage Powder Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 253 Ton press line.

Quality checks and inspection

Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.

Installation and commissioning

We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.

Export packing and lead time

Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.

Maintenance and spare parts

Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.

Safety and guarding

Safety systems feature dual-channel optical curtains, anti-tie-down two-hand pushbuttons, hydraulic overpressure relief protection, and mechanical ram lock bars for secure tooling changes and routine maintenance.

Specifications