Hydraulic Punching Press
Hydraulic Punching Press — Equipment Specifications, Bolster Capacity & Tooling Integration
The Hydraulic Punching Press by HEMSUN (Model Code HSE-667) is manufactured in Gujarat, India, providing high-precision compaction and forming for closed-die forged automotive flanges, gears & shafts. Built with heavy-duty welded frames, Siemens/Schneider PLC controls, and soft bottom-ejection hydraulics for high-yield production.
Applications
- Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-3367).
- Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forging compounds with controlled pressure dwell cycles from 42s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Fabricated for heavy industrial service, the Hydraulic Punching Press applies 132 Ton of precision force to mould closed-die forged automotive flanges, gears & shafts measuring Forging envelope up to 448 × 448 × 298 mm. The machine executes automated fast approach, slow pressing transition, and a 52-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.
Material behaviour under compaction
Calibrated specifically for compaction of heated steel billets, non-ferrous slugs & alloy structural blanks, the hydraulic ram ensures steady force application to achieve optimal particle interlocking. Generous bolster daylight accommodates large powder fill heights without compromising platen alignment under continuous multi-shift operations.
Tooling and die design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for closed-die forged automotive flanges, gears & shafts are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Sizing and machine selection
Our technical team sizes the Hydraulic Punching Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 132 Ton press line.
Quality checks and inspection
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Installation and commissioning
Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.
Export packing and lead time
Fully export-ready, the unit complies with international electrical standards (380V/60Hz) and features seaworthy timber crating with internal rust-inhibiting foil for transit via Mundra or Nhava Sheva container terminals.
Maintenance and spare parts
Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.
Safety and guarding
Safety systems feature dual-channel optical curtains, anti-tie-down two-hand pushbuttons, hydraulic overpressure relief protection, and mechanical ram lock bars for secure tooling changes and routine maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Hydraulic Punching Press (Series HSE-667) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Forging envelope up to 448 × 448 × 298 mm |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Hydraulic Punching Press used for?
The Hydraulic Punching Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of closed-die forged automotive flanges, gears & shafts for industrial processors (Workstation Ref: APP-3367).; Integrated die-set tooling for closed-die forged automotive flanges, gears & shafts with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forging compounds with controlled pressure dwell cycles from 42s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Hydraulic Punching Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Our technical team sizes the Hydraulic Punching Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering prop…
Do you install and train operators for the Hydraulic Punching Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Related
Related Machines
Get Started
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687 32+ Years
32+ Countries
IEC Registered