Multi Station Powder Press
Multi Station Powder Press — Capacity Specifications, Platen Envelope & Tooling Details
The Multi Station Powder Press by HEMSUN (Model HSE-743) delivers high-yield forming capacity for multi station powder press components. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Applications
- Serial compaction and forming of multi station powder press components for industrial processors (Workstation Ref: APP-6143).
- Integrated die-set tooling for multi station powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 28s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered for high repeatability, the Multi Station Powder Press provides 28 Ton of compaction force for multi station powder press components components up to Engineered to client drawing envelope (Build HSE-580). Digital PLC timers manage a 68-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Material behaviour under compaction
Optimized for cold preforming of high-grade engineered industrial material, the machine structure accommodates bulk volume reduction ratios between 3.2:1 and 4.2:1 with ample die fill daylight. Platen deflection is constrained under 0.04 mm/m under peak load, ensuring uniform green density distribution across both thick and thin wall sections before thermal sintering.
Tooling and die design
The press table is engineered for rapid die clamping with reinforced bolster plates. In-house manufactured punch and die sets for multi station powder press components utilize through-hardened tool steel with micro-honed surfaces to eliminate wall drag during ejection.
Sizing and machine selection
Selecting the ideal Multi Station Powder Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (28 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.
Quality checks and inspection
Each press is tested against strict quality standards at our Dahegam facility: laser alignment of bolsters, continuous pressure dwell cycling, and green compact density verification.
Installation and commissioning
Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.
Export packing and lead time
Export machines feature multi-voltage panels (380V/60Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.
Maintenance and spare parts
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Safety and guarding
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Multi Station Powder Press (Series HSE-743) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-580) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Multi Station Powder Press used for?
The Multi Station Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of multi station powder press components for industrial processors (Workstation Ref: APP-6143).; Integrated die-set tooling for multi station powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 28s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Multi Station Powder Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Selecting the ideal Multi Station Powder Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonn…
Do you install and train operators for the Multi Station Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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