Pipe Testing Machine
Pipe Testing Machine — Technical Profile, Hydraulic Specifications & Tooling Sizing
Manufactured in Dahegam, Gujarat, the Pipe Testing Machine (Series HSE-192) delivers precision force for hydro-tested high-pressure pipe joints, stator cores & crimped filters. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-1992).
- Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on spm compounds with controlled pressure dwell cycles from 17s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
Our Pipe Testing Machine production unit combines 291 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for hydro-tested high-pressure pipe joints, stator cores & crimped filters in dimensions up to Component envelope up to 503 × 503 × 403 mm. The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 23 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.
Material behaviour under compaction
Calibrated specifically for compaction of engineered automotive sub-assemblies, pipe casings & electric motor cores, the hydraulic ram ensures steady force application to achieve optimal particle interlocking. Generous bolster daylight accommodates large powder fill heights without compromising platen alignment under continuous multi-shift operations.
Tooling and die design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for hydro-tested high-pressure pipe joints, stator cores & crimped filters incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Sizing and machine selection
For customized quotation of this 291 Ton Pipe Testing Machine, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
Quality checks and inspection
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Export packing and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (415V/50Hz), protective ocean crating, and complete commercial export documentation.
Maintenance and spare parts
Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.
Safety and guarding
Plant safety compliance is ensured by optical safety barriers, two-hand cycle start controls, hydraulic burst-protection valving, and illuminated emergency stop actuators.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Pipe Testing Machine (Series HSE-192) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Component envelope up to 503 × 503 × 403 mm |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Pipe Testing Machine used for?
The Pipe Testing Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydro-tested high-pressure pipe joints, stator cores & crimped filters for industrial processors (Workstation Ref: APP-1992).; Integrated die-set tooling for hydro-tested high-pressure pipe joints, stator cores & crimped filters with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on spm compounds with controlled pressure dwell cycles from 17s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Pipe Testing Machine tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 15 seconds to 60 seconds digital timer dwell. For customized quotation of this 291 Ton Pipe Testing Machine, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder…
Do you install and train operators for the Pipe Testing Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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