PM Insert Press
PM Insert Press — Machine Data, Bolster Dimensions & Die Integration
HEMSUN ENGG. INDUSTRIES manufactures the PM Insert Press (Series HSE-809) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of pm insert press components. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.
Applications
- Serial compaction and forming of pm insert press components for industrial processors (Workstation Ref: APP-7109).
- Integrated die-set tooling for pm insert press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 34s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Built to satisfy strict density requirements on pm insert press components (Engineered to client drawing envelope (Build HSE-595)), the PM Insert Press exerts 350 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 58 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Material behaviour under compaction
The system is engineered to compact sintered metal powder metallurgy alloy powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Tooling and die design
The press table is engineered for rapid die clamping with reinforced bolster plates. In-house manufactured punch and die sets for pm insert press components utilize through-hardened tool steel with micro-honed surfaces to eliminate wall drag during ejection.
Sizing and machine selection
To select the right PM Insert Press capacity (350 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepare complete tooling drawings.
Quality checks and inspection
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Installation and commissioning
Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.
Export packing and lead time
Export machines feature multi-voltage panels (380V/60Hz), seaworthy barrier packaging, and complete IEC shipping paperwork for container dispatch from Mundra port.
Maintenance and spare parts
Routine upkeep is streamlined with accessible manifold blocks, fluid level indicators, and central lubrication points. We maintain factory inventory of replacement seal sets and electrical components.
Safety and guarding
Standard safety features include optical light curtain arrays, concurrent two-hand cycle initiation, pilot-operated check valves against ram drop, and prominent emergency stop switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Insert Press (Series HSE-809) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-595) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Insert Press used for?
The PM Insert Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of pm insert press components for industrial processors (Workstation Ref: APP-7109).; Integrated die-set tooling for pm insert press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 34s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Insert Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. To select the right PM Insert Press capacity (350 Ton standard), provide part geometry, resin grade, and automation preferences. We calculate required hydraulic tonnage and prepar…
Do you install and train operators for the PM Insert Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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