PTFE Powder Moulding Machine
PTFE Powder Moulding Machine — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the PTFE Powder Moulding Machine (Series HSE-962) is a dedicated industrial press for ptfe powder moulding machine components. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of ptfe powder moulding machine components for industrial processors (Workstation Ref: APP-2762).
- Integrated die-set tooling for ptfe powder moulding machine components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 37s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The 299 Ton PTFE Powder Moulding Machine press configuration is purpose-built for forming ptfe powder moulding machine components up to Engineered to client drawing envelope (Build HSE-195). Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 115-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Material behaviour under compaction
Tailored for high compressibility demands of virgin & filled PTFE fluoropolymer resin, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Tooling and die design
The press table is engineered for rapid die clamping with reinforced bolster plates. In-house manufactured punch and die sets for ptfe powder moulding machine components utilize through-hardened tool steel with micro-honed surfaces to eliminate wall drag during ejection.
Sizing and machine selection
To size this PTFE Powder Moulding Machine (299 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Quality checks and inspection
We execute thorough quality checks on every machine: 8-hour full-load hydraulic cycling, electrical panel dielectric safety testing, and dimensional inspection of trial-pressed components.
Installation and commissioning
Installation documentation includes foundation drawings, electrical panel schematics, and hydraulic piping diagrams. HEMSUN provides on-site commissioning and operator maintenance instruction.
Export packing and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Maintenance and spare parts
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Safety and guarding
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PTFE Powder Moulding Machine (Series HSE-962) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-195) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Built ranges and models
The following capacities and model numbers come from machines HEMSUN has engineered and quoted. Every press is built to the part size, powder grade, and automation level you specify.
Fully Auto Mechanical PTFE Gasket Moulding Machine HSE-ME-GK50 5 specifications
High-speed mechanical gasket cell for small OD PTFE gaskets. Quoted production around 800 parts per hour on free-flow powder.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 50 mm |
| Gasket thickness | 2 mm to 6 mm |
| Min. wall thickness | 4 mm |
| Output | Approx. 800 parts/hour |
| Power | Max. 3 HP total |
Fully Auto Mechanical PTFE Gasket Moulding Machine HSE-ME-GK60 4 specifications
Mechanical automatic gasket press for slightly larger rings than GK50, still in the 3 HP class.
| Property | Value |
|---|---|
| Suitable OD | 10 mm to 60 mm |
| Gasket thickness | 3 mm to 10 mm (application-dependent) |
| Min. wall thickness | 4 mm |
| Power | Max. 3 HP total |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE20T-GK110 9 specifications
20-ton hydraulic gasket cell with CNC touch screen, auto powder fill, auto eject, and powder-coated cabinet.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
| Finish | Enclosed powder-coated cabinet |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE20T-GK120 8 specifications
20-ton hydraulic gasket / thick-section press with PLC push-button control. Built for OD up to 120 mm and thickness up to 25 mm.
| Property | Value |
|---|---|
| Capacity | 20 Ton |
| Suitable OD | Up to 120 mm |
| Part thickness | 3 mm to 25 mm |
| Motor | 5 HP, 3-phase AC |
| Control | PLC-based push-button controller |
| Features | PTFE powder auto filling, auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE25T-GK110 8 specifications
25-ton CNC gasket cell for 50–110 mm OD rings with auto fill and eject.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | 50 mm to 110 mm |
| Gasket thickness | 2.5 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 150 L HP-68 |
Fully Auto PTFE Gasket Hydraulic Compression Moulding Machine HSE25T-GK180 8 specifications
25-ton CNC gasket press covering OD up to 180 mm.
| Property | Value |
|---|---|
| Capacity | 25 Ton |
| Suitable OD | Up to 180 mm |
| Gasket thickness | 3 mm to 10 mm |
| Motor | 5 HP, 3-phase AC |
| Control | CNC, 7" colour touch screen |
| Features | PTFE powder auto filling, gasket auto ejecting |
| Footprint (approx.) | 1200 × 1400 × 2200 mm |
| Hydraulic oil | 200 L HP-68 |
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Frequently Asked Questions
What is the PTFE Powder Moulding Machine used for?
The PTFE Powder Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ptfe powder moulding machine components for industrial processors (Workstation Ref: APP-2762).; Integrated die-set tooling for ptfe powder moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 37s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Powder Moulding Machine tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. To size this PTFE Powder Moulding Machine (299 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred…
Do you install and train operators for the PTFE Powder Moulding Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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