Shaft Straightening Press
Shaft Straightening Press — Equipment Specifications, Bolster Capacity & Tooling Integration
The Shaft Straightening Press by HEMSUN (Model Code HSE-123) is manufactured in Gujarat, India, providing high-precision compaction and forming for straightened drive shafts, coined coins & broached components. Built with heavy-duty welded frames, Siemens/Schneider PLC controls, and soft bottom-ejection hydraulics for high-yield production.
Applications
- Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-5523).
- Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on forming compounds with controlled pressure dwell cycles from 38s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Fabricated for heavy industrial service, the Shaft Straightening Press applies 214 Ton of precision force to mould straightened drive shafts, coined coins & broached components measuring Engineered to client drawing envelope (Build HSE-434). The machine executes automated fast approach, slow pressing transition, and a 22-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.
Material behaviour under compaction
Because high-grade engineered industrial material requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
Tooling and die design
Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for straightened drive shafts, coined coins & broached components feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.
Sizing and machine selection
Our technical team sizes the Shaft Straightening Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 214 Ton press line.
Quality checks and inspection
Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Built for global export from India, the Shaft Straightening Press is wired with multi-voltage electrical configurations (380V–480V / 60Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Maintenance and spare parts
Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.
Safety and guarding
Safety systems feature dual-channel optical curtains, anti-tie-down two-hand pushbuttons, hydraulic overpressure relief protection, and mechanical ram lock bars for secure tooling changes and routine maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Shaft Straightening Press (Series HSE-123) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-434) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Shaft Straightening Press used for?
The Shaft Straightening Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-5523).; Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forming compounds with controlled pressure dwell cycles from 38s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Shaft Straightening Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Our technical team sizes the Shaft Straightening Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering pro…
Do you install and train operators for the Shaft Straightening Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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