Metal Embossing Press

Metal Embossing Press — HEMSUN Hydraulic Presses India

Metal Embossing Press — Technical Blueprint, Machine Specifications & Tooling Sizing

Produced in Dahegam, Gandhinagar, Gujarat, India, the Metal Embossing Press (Series HSE-673) delivers reliable high-pressure compaction for straightened drive shafts, coined coins & broached components. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.

Applications

  • Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-3373).
  • Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on forming compounds with controlled pressure dwell cycles from 18s to 5min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

How this press is built

Built to satisfy strict density requirements on straightened drive shafts, coined coins & broached components (Engineered to client drawing envelope (Build HSE-281)), the Metal Embossing Press exerts 387 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 139 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.

Material behaviour under compaction

Configured for high-grade engineered industrial material processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.

Tooling and die design

Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for straightened drive shafts, coined coins & broached components are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.

Sizing and machine selection

For engineering review of the Metal Embossing Press (387 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.

Quality checks and inspection

Before dispatch, the machine undergoes extensive Factory Acceptance Testing: hydraulic circuit pressure integrity checks, tie-bar alignment verification, and trial pressing of sample parts.

Installation and commissioning

We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.

Export packing and lead time

We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (380V/60Hz), and complete shipping documentation.

Maintenance and spare parts

The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.

Safety and guarding

Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.

Specifications

Property Value
Machine Series & Model Metal Embossing Press (Series HSE-673)
Rated Tonnage Capacity 200 Ton (High-Tonnage Compression Press)
Target Part Size Envelope Engineered to client drawing envelope (Build HSE-281)
Platen Bolster Dimensions 820 × 820 mm precision 4-pillar platen
Daylight & Ram Stroke 360 mm daylight / 260 mm main ram stroke
Specific Compaction Pressure 3,000–4,500 psi (300–450 kg/cm²)
Pressure Dwell Control Band 30 seconds to 3 minutes programmable pressure dwell
Main Motor & Electricals 7.5 HP 3-Phase 415V (Proportional hydraulic pack)
Hydraulic Reservoir Volume 160 Liters ISO VG 68 hydraulic reservoir
Overall Machine Dimensions 2250 × 2650 × 3250 mm
Automation & PLC Architecture Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Frequently Asked Questions

What is the Metal Embossing Press used for?

The Metal Embossing Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of straightened drive shafts, coined coins & broached components for industrial processors (Workstation Ref: APP-3373).; Integrated die-set tooling for straightened drive shafts, coined coins & broached components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on forming compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Metal Embossing Press tonnage and controls?

Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. For engineering review of the Metal Embossing Press (387 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and powe…

Do you install and train operators for the Metal Embossing Press?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

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  • Quote response within 24 hours
  • Built entirely in our own facility
  • Export documentation included

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