Single Action Powder Press
Single Action Powder Press — Machine Data, Bolster Dimensions & Die Integration
HEMSUN ENGG. INDUSTRIES manufactures the Single Action Powder Press (Series HSE-125) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of single action powder press components. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.
Applications
- Serial compaction and forming of single action powder press components for industrial processors (Workstation Ref: APP-8225).
- Integrated die-set tooling for single action powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Built to satisfy strict density requirements on single action powder press components (Engineered to client drawing envelope (Build HSE-485)), the Single Action Powder Press exerts 592 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 68 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Material behaviour under compaction
Operating with high volumetric fill capacity for high-grade engineered industrial material, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.
Tooling and die design
Bolsters feature precision-milled DIN standard T-slots and central ejector clearance openings. Hard-chrome plated guide pillars (50 µm layer, 60 HRC) ride within self-lubricating phosphor bronze guide bushes with spiral oil grooves, ensuring long-term punch concentricity for single action powder press components dies.
Sizing and machine selection
Configuring the 592 Ton Single Action Powder Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Quality checks and inspection
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Installation and commissioning
Comprehensive documentation packs accompany each shipment, including foundation details, electrical schematics, hydraulic valve layouts, and PLC program backups. Our service team offers worldwide on-site installation and commissioning.
Export packing and lead time
Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.
Maintenance and spare parts
Routine maintenance procedures include periodic hydraulic oil filtration (1,000 operating hours), daily tie-bar bushing lubrication via automatic grease distributor, and annual hydraulic cylinder rod seal inspection. Complete spare seal sets, solenoid valves, and PLC program backups are archived under serial number HSE-8225.
Safety and guarding
Standard safety features include optical light curtain arrays, concurrent two-hand cycle initiation, pilot-operated check valves against ram drop, and prominent emergency stop switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Single Action Powder Press (Series HSE-125) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-485) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Single Action Powder Press used for?
The Single Action Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of single action powder press components for industrial processors (Workstation Ref: APP-8225).; Integrated die-set tooling for single action powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Single Action Powder Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Configuring the 592 Ton Single Action Powder Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive s…
Do you install and train operators for the Single Action Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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