Fully Automatic Powder Press
Fully Automatic Powder Press — Technical Blueprint, Machine Specifications & Tooling Sizing
Produced in Dahegam, Gandhinagar, Gujarat, India, the Fully Automatic Powder Press (Series HSE-307) delivers reliable high-pressure compaction for fully automatic powder press components. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of fully automatic powder press components for industrial processors (Workstation Ref: APP-2107).
- Integrated die-set tooling for fully automatic powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 42s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Built to satisfy strict density requirements on fully automatic powder press components (Engineered to client drawing envelope (Build HSE-996)), the Fully Automatic Powder Press exerts 20 Ton of force through a variable-speed hydraulic pack. The pressing program holds peak force for 44 seconds to ensure complete air evacuation. Automatic stepped decompression precedes part extraction, safeguarding component geometry against tensile cracking.
Material behaviour under compaction
The press frame and stroke geometry are specifically matched to high-grade engineered industrial material characteristics, accommodating loose powder volumetric compression up to 4:1. High structural rigidity minimizes frame flexing under full load, preventing density variations that could otherwise cause out-of-round distortion during high-temperature coalescing.
Tooling and die design
The platen working area incorporates CNC-machined clamping slots and precision ejector guide holes. Induction-hardened and ground tie-bars with self-lubricating bronze bushings maintain sub-millimeter die alignment during high-speed production of fully automatic powder press components.
Sizing and machine selection
To evaluate the Fully Automatic Powder Press for your workshop, share part 2D/3D drawings, resin bulk compressibility, and power supply standards. We configure the 20 Ton press frame, platen daylight, and ejector stroke to meet your specific manufacturing targets.
Quality checks and inspection
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Installation and commissioning
Our commissioning scope includes complete circuit drawings, foundation plans, and spare seal sets. Factory engineers handle on-site installation, hydraulic startup, and comprehensive operator training.
Export packing and lead time
Manufactured to global standards, the machine is configured for international industrial electrical standards (480V/60Hz). Protective barrier wrapping and heavy seaworthy wooden boxing protect equipment during export shipping from Gujarat.
Maintenance and spare parts
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Safety and guarding
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Fully Automatic Powder Press (Series HSE-307) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-996) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Fully Automatic Powder Press used for?
The Fully Automatic Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of fully automatic powder press components for industrial processors (Workstation Ref: APP-2107).; Integrated die-set tooling for fully automatic powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 42s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Fully Automatic Powder Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. To evaluate the Fully Automatic Powder Press for your workshop, share part 2D/3D drawings, resin bulk compressibility, and power supply standards. We configure the 20 Ton press fr…
Do you install and train operators for the Fully Automatic Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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