Hydraulic Riveting Press

Hydraulic Riveting Press — HEMSUN Hydraulic Presses India

Hydraulic Riveting Press — Technical Specifications, Platen Dimensions & Tooling Sizing

HEMSUN ENGG. INDUSTRIES manufactures the Hydraulic Riveting Press (Series HSE-697) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of hydraulic riveting press components. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.

Applications

  • Serial compaction and forming of hydraulic riveting press components for industrial processors (Workstation Ref: APP-3397).
  • Integrated die-set tooling for hydraulic riveting press components with automated powder cavity charging and synchronized bottom ejection.
  • Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 42s to 4min.
  • Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.

How this press is built

Designed for tight-tolerance fabrication of hydraulic riveting press components, this 728 Ton Hydraulic Riveting Press integrates closed-loop hydraulic positioning with multi-step compaction curves for parts up to Engineered to client drawing envelope (Build HSE-852). The pressing cycle maintains peak hydraulic load across a 56-second timer dwell, enabling resin particles to mechanically interlock. Programmable decompression stages prevent delamination cracking before the lower hydraulic ejector pin array raises the compacted part.

Material behaviour under compaction

Operating with high volumetric fill capacity for high-grade engineered industrial material, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.

Tooling and die design

The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for hydraulic riveting press components are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.

Sizing and machine selection

Configuring the 728 Ton Hydraulic Riveting Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.

Quality checks and inspection

Our manufacturing team validates every machine through comprehensive FAT runs: continuous 8-hour pressure dwell cycling, platen deflection laser profilometry, and test pressing of customer-specified sample parts.

Installation and commissioning

We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.

Export packing and lead time

Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.

Maintenance and spare parts

Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.

Safety and guarding

Operator safety is ensured by Category 4 optical safety light curtains across the front working area, two-hand anti-tie-down cycle start pushbuttons, dual hydraulic safety drop-prevention valves, and mushroom-head emergency stop switches integrated with the main PLC control panel.

Specifications

Property Value
Machine Series & Model Hydraulic Riveting Press (Series HSE-697)
Rated Tonnage Capacity 80 Ton (Multi-Cavity Valve Ball & Bush Press)
Target Part Size Envelope Engineered to client drawing envelope (Build HSE-852)
Platen Bolster Dimensions 820 × 820 mm precision 4-pillar platen
Daylight & Ram Stroke 820 mm daylight / 660 mm main ram stroke
Specific Compaction Pressure 3,000–4,500 psi (300–450 kg/cm²)
Pressure Dwell Control Band 30 seconds to 3 minutes programmable pressure dwell
Main Motor & Electricals 7.5 HP 3-Phase 415V (Proportional hydraulic pack)
Hydraulic Reservoir Volume 160 Liters ISO VG 68 hydraulic reservoir
Overall Machine Dimensions 1850 × 2250 × 2950 mm
Automation & PLC Architecture Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank
Manufacturing & Testing Origin Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India

Frequently Asked Questions

What is the Hydraulic Riveting Press used for?

The Hydraulic Riveting Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of hydraulic riveting press components for industrial processors (Workstation Ref: APP-3397).; Integrated die-set tooling for hydraulic riveting press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 42s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.

Can HEMSUN customize the Hydraulic Riveting Press tonnage and controls?

Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Configuring the 728 Ton Hydraulic Riveting Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive siz…

Do you install and train operators for the Hydraulic Riveting Press?

Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.

Get Started

Ready to Put Your Drawing Into Production?

Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.

  • Quote response within 24 hours
  • Built entirely in our own facility
  • Export documentation included

Request a Quote

Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.

Contact HEMSUN +91-9979593687
32+ Years
32+ Countries
IEC Registered