
Cotton Baling Press
Cotton Baling Press — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the Cotton Baling Press (Series HSE-698) is a dedicated industrial press for high-density compacted scrap bundles and bales. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-1598).
- Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on baling compounds with controlled pressure dwell cycles from 43s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The 429 Ton Cotton Baling Press press configuration is purpose-built for forming high-density compacted scrap bundles and bales up to Compacted bale size 597 × 497 × 497 mm. Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 57-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Material behaviour under compaction
Engineered around the rheological behavior of metal scrap, sheet cuttings, turnings, cotton & industrial recyclables, the machine applies balanced compaction force to establish tight molecular interlocking. Consistent preform density translates directly into superior wear and chemical resistance in service.
Tooling and die design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for high-density compacted scrap bundles and bales are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
Sizing and machine selection
To size this Cotton Baling Press (429 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Quality checks and inspection
We execute thorough quality checks on every machine: 8-hour full-load hydraulic cycling, electrical panel dielectric safety testing, and dimensional inspection of trial-pressed components.
Installation and commissioning
Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.
Export packing and lead time
The press is manufactured for international delivery with custom electrical voltages (415V/50Hz), robust export wooden boxing, and full customs and shipping documentation support.
Maintenance and spare parts
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Safety and guarding
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Cotton Baling Press (Series HSE-698) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Compacted bale size 597 × 497 × 497 mm |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Cotton Baling Press used for?
The Cotton Baling Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-1598).; Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on baling compounds with controlled pressure dwell cycles from 43s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Cotton Baling Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. To size this Cotton Baling Press (429 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automatio…
Do you install and train operators for the Cotton Baling Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687