Scrap Baling Press
Scrap Baling Press — Engineering Profile, Hydraulic Parameters & Die Tooling
Produced by HEMSUN ENGG. INDUSTRIES in Gujarat, the Scrap Baling Press (Build HSE-190) offers high-tonnage forming for high-density compacted scrap bundles and bales. Features precision platen parallelism, PLC touchscreen interfaces, and turnkey die manufacturing.
Applications
- Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-6490).
- Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on baling compounds with controlled pressure dwell cycles from 15s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
At our Dahegam works, the Scrap Baling Press is built to handle continuous batch compaction of high-density compacted scrap bundles and bales spanning Compacted bale size 479 × 379 × 379 mm. The 615 Ton hydraulic system uses dual-stage pump delivery to balance high-speed idle travel with high-pressure compaction dwell lasting 55 seconds. Digital pressure transducers monitor force stability within ±1%, followed by soft hydraulic decompression that protects delicate component geometry during automated bottom-ram ejection.
Material behaviour under compaction
Tailored for high compressibility demands of metal scrap, sheet cuttings, turnings, cotton & industrial recyclables, the machine provides deep cavity clearance and smooth ram descent. Uniform pressure distribution minimizes internal stress concentrations, preventing micro-cracking during processing.
Tooling and die design
Bolsters feature precision-milled DIN standard T-slots and central ejector clearance openings. Hard-chrome plated guide pillars (50 µm layer, 60 HRC) ride within self-lubricating phosphor bronze guide bushes with spiral oil grooves, ensuring long-term punch concentricity for high-density compacted scrap bundles and bales dies.
Sizing and machine selection
To obtain an accurate quote for the Scrap Baling Press (615 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Quality checks and inspection
Quality benchmarks include laser-guided platen alignment verification, hydraulic overpressure relief testing, safety circuit validation, and trial compaction of sample parts with density analysis before shipment.
Installation and commissioning
Installation documentation includes foundation drawings, electrical panel schematics, and hydraulic piping diagrams. HEMSUN provides on-site commissioning and operator maintenance instruction.
Export packing and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Maintenance and spare parts
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Safety and guarding
The press incorporates multi-beam optical light curtains, two-hand anti-tie-down control circuits, hydraulic ram support check valves, and full electrical safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Scrap Baling Press (Series HSE-190) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Compacted bale size 479 × 379 × 379 mm |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Scrap Baling Press used for?
The Scrap Baling Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-6490).; Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on baling compounds with controlled pressure dwell cycles from 15s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Scrap Baling Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 1 minute to 8 minutes multi-stage dwell curve. To obtain an accurate quote for the Scrap Baling Press (615 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylind…
Do you install and train operators for the Scrap Baling Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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