
Waste Paper Baling Press
Waste Paper Baling Press — Sizing Parameters, Hydraulic Force & Multi-Cavity Tooling
The Waste Paper Baling Press (Build HSE-372) from HEMSUN is built for continuous industrial forming of high-density compacted scrap bundles and bales. Engineered with precision platen parallelism, variable pump hydraulics, recipe memory touchscreen controls, and full on-site commissioning support.
Applications
- Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-3072).
- Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on baling compounds with controlled pressure dwell cycles from 17s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
Engineered around heavy structural columns, the Waste Paper Baling Press provides 103 Ton of stable compaction power for high-density compacted scrap bundles and bales in envelopes up to Compacted bale size 527 × 427 × 427 mm. The hydraulic controller manages ram acceleration, powder densification, and a 91-second pressure dwell. Gradual pressure dissipation protects fragile green edges during subsequent bottom-cylinder soft ejection.
Material behaviour under compaction
The press frame and stroke geometry are specifically matched to metal scrap, sheet cuttings, turnings, cotton & industrial recyclables characteristics, accommodating loose powder volumetric compression up to 4:1. High structural rigidity minimizes frame flexing under full load, preventing density variations that could otherwise cause out-of-round distortion during high-temperature coalescing.
Tooling and die design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for high-density compacted scrap bundles and bales incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Sizing and machine selection
Choosing the 103 Ton Waste Paper Baling Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals covering machine, dies, and FAT testing.
Quality checks and inspection
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Export packing and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (415V/50Hz), protective ocean crating, and complete commercial export documentation.
Maintenance and spare parts
Recommended servicing includes 1,000-hour hydraulic fluid checks, routine column bushing greasing, and periodic valve inspections. Complete spare seal packages are cataloged by machine serial number.
Safety and guarding
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Waste Paper Baling Press (Series HSE-372) |
| Rated Tonnage Capacity | 50 Ton (Double-Action 4-Pillar Compaction Press) |
| Target Part Size Envelope | Compacted bale size 527 × 427 × 427 mm |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Waste Paper Baling Press used for?
The Waste Paper Baling Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density compacted scrap bundles and bales for industrial processors (Workstation Ref: APP-3072).; Integrated die-set tooling for high-density compacted scrap bundles and bales with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on baling compounds with controlled pressure dwell cycles from 17s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Waste Paper Baling Press tonnage and controls?
Tonnage options include 50 Ton (Double-Action 4-Pillar Compaction Press). Control packages include 15 seconds to 60 seconds digital timer dwell. Choosing the 103 Ton Waste Paper Baling Press requires assessing component dimensions, wall thickness, and shift quotas. Our technical department prepares customized proposals cov…
Do you install and train operators for the Waste Paper Baling Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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